All About Engine Valves - Sunflag Steel

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[email protected]

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REGD & HEAD OFFICE: 33/1, Mount Road, Sadar, Nagpur – 440 001

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Copyright 1984-25 Sunflag Iron & Steel Co. Ltd | All Rights Reserved, Designed and developed by The Design Fusion

ECT For Bars

  • Automatic bar feeding system
  • Automatic marking and sorting of defective bars during testing
  • Size range: 6 to 60 mm
  • Inspection of Longitudinal / Circular Surface defects
  • Detectability of ECT: 0.05mm depth flaw with length 5mm I Detectability of ECT: 0.05mm depth flaw with length 5mm
  • Reliable and reproducible test results I Reliable and reproducible test results
  • High production speed

Acceptance Criteria

Minimum defect depth and length (FBH)

  • 0.7 mm FBH from 15—60 mm dia
  • 1.2 mm FBH above 60 dia

 Minimum defect depth and length (SDH)

  • 0.5 mm x 10 mm {from 15—120 mm dia)
  • 0.3 mm SDH sensitivity can deduced byextrapolation depending on material SNR.

Phased Array Auto Ultrasonic Testing Salient Features

Phased Array Technology

Phased Array testing is a specialized type of ultrasonic testing that uses sophisticated multi- element array transducers and powerful instrumentation/software to steer ultrasonic beams through the test piece and map returning echoes.

No rotating movement, only electronic scanning is done:

  • Depth focalization for bar volume inspection (LW)
  • Electronic steering for bar surface inspection (SW)

Quality Highlights:

Capacity — 15 to 120 mm dia. Full bar volume inspection

Sunflag R&D Lab Is Equipped With Following State Of The Art Equipment

  • Scanning Electron Microscope with Energy Dispersive X—Ray Spectroscope (SEM—EDS) of Make — JOEL
  • Immersion Ultrasonic Testing Facility of Make — Olympus / Blue Star
  • Optical Microscope with Automatic Multiaxis stage Movement and Image Analysis software
  • Micro—hardness tester
  • Ferritometer
  • NABL Certified Testing Lab
  • R & D Centre Recognised DSIR Government of India

Scanning Electron Microscope With Eds

  • Key Function

– Microstructure analysis– Quantitative 8L qualitative Analysis of Inclusions

  • Failure Analysis
  • Fractography
  • Inclusion with quantitative elemental analysis

Salient Features

Dimension of samples that can be tested :

– Round Bars :

  • Size 15-120 mm die.
  • Length 800mm
  • Round Corner Square Bars:
  • Size 60420 mm

UST Prob: 10 MHz — 6mm As Per Sep 1927

  • Automatic data saving 8L reporting
  • A scan 8L C scan analysis with real time display

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