All About Engine Valves - Sunflag Steel
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ECT For Bars
- Automatic bar feeding system
- Automatic marking and sorting of defective bars during testing
- Size range: 6 to 60 mm
- Inspection of Longitudinal / Circular Surface defects
- Detectability of ECT: 0.05mm depth flaw with length 5mm I Detectability of ECT: 0.05mm depth flaw with length 5mm
- Reliable and reproducible test results I Reliable and reproducible test results
- High production speed
Acceptance Criteria
Minimum defect depth and length (FBH)
- 0.7 mm FBH from 15—60 mm dia
- 1.2 mm FBH above 60 dia
Minimum defect depth and length (SDH)
- 0.5 mm x 10 mm {from 15—120 mm dia)
- 0.3 mm SDH sensitivity can deduced byextrapolation depending on material SNR.
Phased Array Auto Ultrasonic Testing Salient Features
Phased Array Technology
Phased Array testing is a specialized type of ultrasonic testing that uses sophisticated multi- element array transducers and powerful instrumentation/software to steer ultrasonic beams through the test piece and map returning echoes.
No rotating movement, only electronic scanning is done:
- Depth focalization for bar volume inspection (LW)
- Electronic steering for bar surface inspection (SW)
Quality Highlights:
Capacity — 15 to 120 mm dia. Full bar volume inspection
Sunflag R&D Lab Is Equipped With Following State Of The Art Equipment
- Scanning Electron Microscope with Energy Dispersive X—Ray Spectroscope (SEM—EDS) of Make — JOEL
- Immersion Ultrasonic Testing Facility of Make — Olympus / Blue Star
- Optical Microscope with Automatic Multiaxis stage Movement and Image Analysis software
- Micro—hardness tester
- Ferritometer
- NABL Certified Testing Lab
- R & D Centre Recognised DSIR Government of India
Scanning Electron Microscope With Eds
- Key Function
– Microstructure analysis– Quantitative 8L qualitative Analysis of Inclusions
- Failure Analysis
- Fractography
- Inclusion with quantitative elemental analysis
Salient Features
Dimension of samples that can be tested :
– Round Bars :
- Size 15-120 mm die.
- Length 800mm
- Round Corner Square Bars:
- Size 60420 mm
UST Prob: 10 MHz — 6mm As Per Sep 1927
- Automatic data saving 8L reporting
- A scan 8L C scan analysis with real time display
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