Comeup Seal Gen2 9.5i Instruction Manual - Winches - ManualsLib

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Comeup Seal Gen2 9.5i Instruction Manual Automotive winch Hide thumbs Also See for Seal Gen2 9.5i:

• Instruction manual (16 pages)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Table Of Contents 29

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• Contents
• Table of Contents
• Troubleshooting
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Table of Contents

• Warning
• Control Indicator Guide
• Cutout Switch
• Vehicle Battery Level
• Cable in / out Direction Indicators
• Wireless Remote Control Icon
• Wireless Transmitter’s Battery Life
• Wireless Receiver & Transmitter Operation
• Federal Communications Commission Interference Statement
• Wireless Remote Control Module
• Wired Remote Control Module
• Wireless Remote Control with Wired Remote Control
• Wired Remote Control
• Power in the Winch
• Hand-Held Switch
• Wireless Transmitter
• Battery Replacement
• Pairing the Wireless Remote Control
• Power off the Winch
• Battery Recommendations and Lead Size
• Wiring Diagram
• Cable-In / Cable-Out Operation
• Shut down the Winch Permanently
• Clutch Function
• Motor Repositioning
• Clutch Repositioning
• Mounting Guide
• Mounting Configurations
• Foot down Mounting Position
• Foot Forward Mounting Position
• Safety Requirements
• Calculating Fleet Angle
• Load Rating
• Required Pulling Force
• Securing Anchor Point
• Winching V.S. Hoisting
• Roller Fairlead
• Hawse Fairlead
• Recovery Damper
• Snatch Block
• Preparation before Winching
• Connect the Remote Control
• Disengage Clutch Function
• Pull the Wire/Synthetic Rope to the Anchor Point
• Secure Anchor Point
• Setting the Vehicle Engine
• Attach Shackle and Hook
• Begin Winching
• Wire Rope Replacement
• Synthetic Rope Replacement
• Maintenance
• Tip for Prolonging the Life of Synthetic Rope
• Brake Adjustment
• Lubrication
• Maintenance Schedule
• Troubleshooting
• Warranty

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• 1 Warning
• 2 Wiring Diagram
• 3 Mounting Guide
• 4 Maintenance
• 5 Troubleshooting
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Summary of Contents for Comeup Seal Gen2 9.5i

• Page 3 Automotive Winch Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. We reserve the right to make changes without notice because of continued product improvement.
• Page 4 Icon (Red): Extreme low below 8V 3. Cable in / out direction indicators： The green triangle icons on the IDB for your Seal Gen2 9.5i / 9.5si / 9.5rsi will indicate the rope winding direction. a. Cable in: The green triangle icons moved from the outside toward the center indicate the rope winding-in direction.
• Page 5 Control Indicator Guide Temperature Warning Handheld Remote Warning Buzzer warning 5. Wireless Remote Control Icon： a. While using wireless control, the wireless signal icon of IDB of your Seal Gen2 9.5rsi will turn b. The LED indicators on the wireless transmitter indicate the signal condition. If green, the signal is good;...
• Page 6 Cable in / out direction indicators. 2). Seal Gen2 9.5i / 9.5si： a. With wired remote control. b. IDB with wireless remote control function + cut out switch + temperature warning and overheat buzzer warning.
• Page 7 Control Indicator Guide ► Seal Gen2 9.5rsi with IDB, cut out switch and buzzer warning. 1).Wireless remote control module： Applicable models Seal Gen2 9.5rsi LED & Buzzer Transmitter LOGO 2 short Turn on beeps for 1 minutes Blinking Press Transmitter for 5 seconds Turn on Long beeps Green...
• Page 8 Remarks: 1. Seal Gen2 9.5i / 9.5si: No wireless signal icon. 2. Seal Gen2 9.5i / 9.5si: Buzzer won’t be activated accordingly. 3. Seal Gen2 9.5rsi: Turn winch on, winch will automatically use the previous programming.
• Page 9 Control Indicator Guide 3).Wireless remote control with wired remote control (2 LEDs on wired remote control and buzzer in the control box), For Seal Gen2 9.5rs / 12.5rs only： Applicable models Seal Gen2 9.5rs / 12.5rs LED & Buzzer Transmitter Remote Buzzer Control LED...
• Page 10 1.1 Press the cutout switch button to activate the winch operation. Verify a red light appears around the button. 1.2 The white COMEUP winch logo icon will bright up for Seal Gen2 9.5i / 9.5si / 9.5rsi, battery indicator icons will light on in green.
• Page 11 Off the winch (Shut down) 1. Cutout Switch： Press the cutout switch button to terminate your Seal Gen2 9.5i/9.5si/9.5rsi winches operation. 2. Wireless Transmitter： 2.1 Press and hold the power button for 5 seconds for wireless controlled winches.
• Page 12 Control Indicator Guide u Cable-in / Cable-out Operation 1. Wired Remote Control： 1.1 To “ winch or cable - out”, trigger → out. 1.2 To “ winch or cable - in”, trigger ← in. 1.3 To stop winching, release the trigger. Cable-Out Cable-In 2.
• Page 13 Control Indicator Guide u Shut Down the Winch Permanently 1. Cutout Switch： Press the cutout switch button to activate the wired controlled winch operation. Verify a redlight turns off. 2. Wired Remote Control： Remove the hand-held switch from the winch when not in use. u Clutch Function 1.
• Page 14 Mounting Guide u Motor Repositioning Change the motor mounting direction according to the following steps. 1. Use a piece of 11 mm wrench and loose 2 pieces of screw. 2. Hold the motor to avoid any escape. Loose and take away 2 pieces of screw located at motor edge place.
• Page 15 Mounting Position Repositioning Winch Model Foot Down Foot Forward Clutch Angle Motor Angle 22.5∘ 90∘ Seal Gen2 9.5/9.5s/9.5rs 22.5∘ 90∘ Seal Gen2 9.5i/9.5si/9.5rsi 22.5∘ 90∘ Seal Gen2 12.5/12.5s/12.5rs 36∘ 90∘ DV-18 36∘ 90∘ DV-12/15 40∘ 90∘ DV-12 light/12s light 40∘...
• Page 16 Safety Requirements In some cases, the operator of a winch may be required to have qualifications according to applicable laws and ordinances. Check safety and environmental conditions prior to and during use. Only use correctly rated wire/synthetic rope in construction, strength.
• Page 17 Winching Principles u Calculating Fleet Angle To obtain the best wire/synthetic rope service, the direction of pull will be on a horizontal within ±15 degrees and perpendicular to be centerline of the winch drum within ±5 degrees. If the fleet angle is bigger than the recommended angles, a good spooling cannot be obtained as the rope will spoon onto one side of the rope drum and possible damage to the rope or winch.
• Page 18 Winching Principles For example, if a vehicle weighing 3,000 kg is winched up an incline by 100% on the marsh road, the above formula would be used as follows: Slope Where Wt: 3,000 kg, S: 0.52 G: 0.71 High RPF = (Wt X S) + (Wt X G) = (3,000 kg X 0.52) + (3,000 kg X 0.71) Distance = 1,560 kg + 2,130 kg...
• Page 19 Accessories u Roller Fairlead The use of 4 ways roller fairlead can eliminate the contacting friction because the fairlead rollers contact with the wire rope. But the fairlead does not insure the wire rope will wind onto the drum in an orderly manner.
• Page 20 Winching Procedures u Preparation before Winching Connect the remote control Always disconnect the remote control when not in use. Always have the remote control kept free from winch, wire/synthetic rope and roller/hawse fairlead. Disengage clutch function ift the clutch T-handle up and turn it at 90° counter-clockwise rotation to the “Disengaged”...
• Page 21 Winching Procedures Secure anchor point It is very important that an anchor point is strong enough to hold the load while winching. Do not wrap the rope around the load and back onto itself. Always use a strap to ensure that the wire/synthetic rope does not fray or kink.
• Page 22 Winching Procedures Make sure the rope is wound on the drum evenly. A tightly spiraled pig-tailed rope will damage the rope, shorten its life. Always keep clear of winch, rope, hook, and roller/hawse fairlead during winching. Keep winching area clear. Do not allow people to remain in the area while winching.
• Page 23 Maintenance u Wire Rope Replacement Do not wind out past the red paint section of the rope to secure the anchorage of the rope on the drum. 1. Disengage the clutch T-handle. 2. Spool the entire rope, and then remove it from the drum. 3.
• Page 24 Maintenance u Tip for prolonging the life of Synthetic rope 1. Regular maintenance and periodically check the rope for damage or wear. 2. Since too much abrasion can damage or weaken your synthetic rope, protect your rope from rubbing against sharp objects or edge. 3.
• Page 25 Maintenance u Maintenance Schedule Classification of check Checking Periodical Item Checking reference method Daily Monthly Quarterly Installation Mounting bolts & Bolt tension & Existence of abnormalities  alignment wear Working Manual Reasonable actuation  Wearing in contact Remote Visual Free of wear or damage ...
• Page 26 Trouble Shooting If the winch fails to operate after several attempt, or if there is any fault whilst operation: Symptom Possible Cause Remedy Cut circuit Check battery lead Weak battery Recharge or replace battery, 650CCA Damaged over-load protector(option) Replace over-load protector(option) Winch will not Bad connection of wiring Reconnect tightly...
• Page 27 In the event of repair or replace, purchaser must send the defective winch or part, with freight prepaid, to COMEUP or its authorized distributor. And COMEUP will send the serviced product back to purchaser on COMEUP’s cost. This warranty does not cover the removal or reinstallation of the winch.

This manual is also suitable for:

Seal gen2 9.5siSeal gen2 9.5Seal gen2 9.5sSeal gen2 9.5rsiSeal gen2 12.5Seal gen2 12.5s ... Show all Seal gen2 9.5rsSeal gen2 12.5rs

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