Cold Spray Manufacturing | VRC Metal Systems | Box Elder, SD
Repair and Replacements are Expensive
Cold Spray Is The SolutionRepair, restore, and enhance components without heat, distortion, or costly replacements.
Explore Cold Spray Solutions
Advantages of Cold Spray Technology
Cold spray technology offers several advantages, including the absence of a heat-affected zone (HAZ), which preserves material integrity during application. It enables structural strength repairs while significantly improving corrosion and wear resistance. Environmentally friendly and safe, this process supports advanced material versatility with high deposition efficiency and virtually unlimited coating thickness. Additionally, it produces minimal oxidation, ensuring high-quality, durable results.
What Is Cold Spray?
Cold spray, also called supersonic particle deposition, is a solid-state metal coating and repair process. Using a heated, high-pressure gas, fine metal powders are accelerated to supersonic speeds through a nozzle. When these particles impact a surface, they bond without melting, forming dense, high-strength coatings or restoring worn components to original dimensions.
Learn MoreVRC Cold Spray
How Can Cold Spray Work For You?
Aerospace
Restore High-Value Aircraft Components Without Heat, Downtime, or Replacement Costs
Read MoreAutomotive
From production-line integration to mobile MRO solutions, we can help future-proof your operations.
Read MoreEnergy Sector
Restore critical assets faster, reduce downtime, and extend the service life of your key assets.
Read MoreHeavy Equipment
The fast, safe, and cost-efficient solution – when uptime and equipment longevity are critical.
Read MoreLiquid Handling Systems
In-place, precision restoration that eliminates downtime, heat damage, and costly part replacement.
Read MoreMaritime
Rapid, In-place Restoration & Repair, Corrosion Control, and Maritime Asset Life Extension – Heat Free
Read MoreMilitary & Defense
Maintain Critical Assets With Unmatched Speed, Precision, Safety, and Durability
Read MoreUniversities
Technology is revolutionizing how universities approach materials research
Read MoreWe are a global leader in applications to provide Cold Spray and development of advanced manufacturing technologies that provide the highest value to our customers.
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Awards and Certifications
VRC Metal Systems is proud to be recognized as an award-winning leader in cold spray innovation.
FAQ
What is cold spray technology?Cold spray, also called supersonic particle deposition, is a solid-state process where fine metal powders are accelerated to supersonic speeds using a heated, high-pressure gas. The particles bond on impact without melting, forming dense, high-strength coatings or restoring components to their original dimensions.
How does cold spray compare to thermal spray?Unlike thermal spray, cold spray does not melt materials. This means there’s no heat-affected zone, no oxidation, and stronger metallurgical bonds. Cold spray repairs are more durable, environmentally friendly, and preserve the base material integrity.
Which industries benefit from cold spray?Cold spray is used across aerospace, defense, maritime, automotive, energy, and heavy equipment industries. It enables fast, safe, and cost-effective restoration of high-value components, minimizing downtime and extending equipment life.
What types of equipment does VRC manufacture?VRC Metal Systems manufactures advanced high-pressure cold spray systems, including:
- Gen IV (flagship system with advanced automation)
- Raptor™ (rugged and portable)
- Dragonfly™ (lightweight and man-portable)
- C.A.M.P. Site™ (fully integrated mobile unit)
- Brolga Series (trailerized expeditionary systems)
VRC is an award-winning leader in cold spray innovation. We provide turnkey integration, global support, and reliable systems trusted by aerospace, defense, maritime, and heavy industry leaders.
About Us
We provide reliable metals deposition technologies, innovation solutions, and manufactured components to give our customers an unparalleled edge in the markets in which they operate.
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