Composite Materials Research Laboratories

Có thể bạn quan tâm

Jump to Global menu
Jump to Local menu
Jump to main content

About Us About Us
- Message from the President
- Corporate Profile
  - Corporate Outline
  - Organization
  - Management Team
    - Members of the Board and Corporate Auditors
    - President and Vice Presidents
    - Fellows
  - Global Network
    - Head Office / Branches
    - Toray Group Subsidiaries and Affiliated Companies
  - Corporate Symbol
  - Corporate Profile Download
- Management Policy
  - Toray Philosophy
  - Long-Term Corporate Vision
  - Medium-Term Management Program
- Corporate Governance
- Toray's History
  - History
  - Toray's 90-Year History
- Events & Sports
- Video & Advertising
  - Video & Advertising
  - Corporate Introduction Videos
  - Print Ads
Sustainability Sustainability
- Message from the President
- Toray Group Sustainability Vision
- History
- Toray Group Corporate Social Responsibility
  - Toray Group Corporate Social Responsibility
  - Toray Philosophy and CSR
  - Management Strategies and CSR
  - Toray Group Corporate Social Responsibility Initiatives
  - Materiality
  - CSR Roadmap 2025(Fiscal 2023 – Fiscal 2025)
  - CSR Activity Report (CSR Guideline Activity Reports)
    - CSR Activity Report (CSR Guideline Activity Reports)
    - Corporate Governance
    - Ethics and Compliance
    - Safety, Accident Prevention, and Environmental Preservation
    - Product Quality and Safety
    - Risk Management
    - Communication
    - Contributing Solutions to Social Issues through Business Activities
    - Human Rights Promotion and Human Resources Development
    - Establishing Sustainable Supply Chain
    - Social Contribution Activities as a Good Corporate Citizen
  - Third-Party Assurance
  - Toray Group’s Educational Support Activities
    - Toray Group’s Educational Support Activities
    - Toray Science Foundations around the world
    - Developing the Next Generation of Talent
  - External Evaluation
  - CSR-Related Policies and Guidelines
  - Comparative Tables with GRI Standards, SASB Standards, ISO 26000 Subjects, and ESG Topics
  - Editorial Policy
- Toray Group’s Approach to Climate Change
- ESG Data
- CSR Reports Download
- Comments from Thought Leaders
- CSR News
Our Businesses Our Businesses
- Products Search
- Business and Brand Websites
- Fibers
- Textiles
- Apparel
- Resins
- Chemicals
- Films
- Electronics and Information Materials
- Carbon Fiber Composite Materials
- Water Treatment and Environment
- Engineering
- Pharmaceuticals and Medical Products
- <Featured Contents>
- AUTOMOTIVE SOLUTION
- Semiconductor Business
- That’s why, Toray.
- UAM / AAM SOLUTIONS
Research and Development Research and Development
- CTO message
- Basic Policies
- Research and Development Utilizing Our Combined Strengths
- Examples of Society-focused Initiatives
  - To realize a Sustainable Society
  - Offering Healthy, Hygienic Lifestyles to All People
  - Toward a Richer Future Society
- R&D Organization
  - Technology Center
  - Research Laboratories
    - Research Laboratories
    - Fibers & Textiles Research Laboratories
    - Films & Film Products Research Laboratories
    - Chemicals Research Laboratories
    - Composite Materials Research Laboratories
    - Electronic & Imaging Materials Research Laboratories
    - Global Environment Research Laboratories
    - Pharmaceutical Research Laboratories
    - New Frontiers Research Laboratories
    - Advanced Materials Research Laboratories
  - Technical Departments and Engineering Departments
    - Technical Departments and Engineering Departments
    - Automotive & Aircraft Center
    - Environment & Mobility Development Center
    - Fibers & Textiles-Related Technical Departments
    - Film-Related Technical Departments
    - Resin & Chemical-Related Technical Departments
    - Composite Material-Related Technical Departments
    - Electronic & Information-Related Technical Departments
    - Water Treatment & Environment-Related Technical Departments
    - Clinical-Related Technical Departments
    - Engineering Development Center
  - Collaborating Organizations
  - Global Alliances
    - Global Alliances
    - Toray Fibers & Textiles Research Laboratories (China) Co., Ltd. [TFRC]
    - Toray Advanced Materials Research Laboratories (China) Co., Ltd. [TARC]
    - Toray Advanced Materials Korea Inc. [TAK]
    - Advanced Materials Research Center [AMRC]
    - Toray Composites Materials America, Inc. [CMA]
    - Toray Plastics (America), Inc. [TPA]
    - Toray Plastics (Malaysia) Sdn. Berhad [TPM]
    - Toray Carbon Fibers Europe S.A. [CFE](France)
    - Alcantara S.p.A.(Italy)
    - Toray Advanced Composites Netherlands B.V. [TACNL]
- A History of Product Development
- Human Resources Development System for Researchers
  - Human Resources Development Policies
  - Research Fellows and Engineering Fellows
    - Research Fellows and Engineering Fellows
    - Katsushige Yamada
    - Mie Kaino
    - Masato Honma
    - Mitsuhito Suwa
    - Masato Masuda
    - Masatoshi Ohkura
    - Sadayuki Kobayashi
    - Tamotsu Suzuki
    - Takuji Nishioka
- Articles and Awards
  - Articles
    - Latest Articles
    - Articles 2023
    - Articles 2022
    - Articles 2021
    - Articles 2020
    - Articles 2019
    - Articles 2018
    - Articles 2017
    - Articles 2016
    - Articles 2015
    - Articles 2014
    - Articles 2013
    - Articles 2012
    - Articles 2011
    - Articles 2010
    - Articles 2009
    - Articles 2008
    - Articles 2007
    - Articles 2006
  - Commendations
    - Recent Commendations
    - Commendations 2023
    - Commendations 2022
    - Commendations 2021
    - Commendations 2020
    - Commendations 2019
    - Commendations 2018
    - Commendations 2017
    - Commendations 2016
    - Commendations 2015
    - Commendations 2014
    - Commendations 2013
    - Commendations 2012
    - Commendations 2011
    - Commendations 2010
    - Commendations 2009
    - Commendations 2008
    - Commendations 2007
    - Commendations 2006
    - Commendations before 2005
- Research & Development Brochure Download (PDF)
- ＜Technology Brand Website＞
- NANOALLOY™
- NANODESIGN™
Investor Relations
Newsroom

HOME
Research and Development
R&D Organization
Research Laboratories
Composite Materials Research Laboratories

Composite Materials Research Laboratories

The Laboratories dated from 1990, unifying the Ehime Research Laboratory of the Fibers and Textiles Research Laboratories and the Composite Research Laboratory of the Polymer Research Laboratories. Research targets the carbon fiber TORAYCA™, matrix resins and other composite materials, fabric, prepreg and other intermediate materials, composite materials processing, design and analysis.

The Composite Materials Research Laboratories conducts advanced and vertically integrated R&D activities from carbon fibers and matrix resins to composite materials.

Carbon fibers

By establishing new technologies enabling precise control of carbon crystalline structure, we have commercialized T800S carbon fiber with high strength and high modulus. This fiber has been used in major aircraft in recent decades such as Boeing 777 and 787, and Airbus A380. Further development of these cutting-edge structure control technologies has allowed us to commercialize our latest TORAYCA™ carbon fiber, T1100G featuring a 10% improvement in both strength and modulus. We are committed to continuing our carbon fiber R&D activities, and thereby to creating higher performance carbon fibers.

Airbus A380 using TORAYCA™ carbon fiber

Boeing 777X, a next generation, large-scale aircraft, which is under development (Toray is scheduled to supply TORAYCA™ prepreg) ©Boeing

Matrix resins and prepregs

Our interlayer toughening technology, using thermoplastic particles in interlayer regions of laminated prepreg sheets, improves impact resistance. This approach has allowed us to commercialize TORAYCA™ prepreg T800H/3900-2 the first carbon fiber material qualified (in 1990) for primary structures of Boeing’s civil transport aircraft, and used in Boeing 777 aircraft. We have also developed NANOALLOY™ technology, enabling both the high strength and high impact-resistance of composites.

Development of TORAYCA™ T1100G with high tensile strength and high modulus

$Reduction of nano-sized surface defects that are fracture initiating points$

Composites

We have developed innovative resin transfer molding technologies enabling high-cycle molding of automobile parts in less than 10 minutes. In addition, we have developed innovative press molding materials enabling molding of high strength parts in less than one minute. These are some of our efforts to develop carbon fiber reinforced composite technologies for full-scale automotive structural components through a number of national projects since 2003. We have also developed TORAYCA™ prepreg ET40, drastically improving formability compared to conventional prepregs while maintaining good mechanical properties, and CFRF with a 3D network structure of carbon fiber enabling ultra-light-weight and high rigidity.

Composite materials which achieve superior formability and mechanical properties simultaneously

* ET40 is winner of the Technology Award of the Japan Society of Composite Materials in 2015

Plastic materials reinforced with carbon fiber filaments are used in lightweight and high rigidity PC chassis. * Winner of the Prime Minister Prize of National Commendation for Invention in 2008Photo：Lenovo (Japan) Ltd.

Milestones in Toray R&D

1971	Commenced production of TORAYCA™ carbon fiber.
1977	Established Ehime Research Laboratory of the Fibers and Textiles Research Laboratories.
1987	Established Composite Research Laboratory of the Polymer Research Laboratories.
1990	Established Composite Materials Research Laboratories.
1992	Commenced production of TORAYCA™ carbon fiber prepreg T800H/3900-2 for use as primary structural material in civil aircraft.
1996	Commenced production of carbon-fiber-reinforced PC chassis with superior electromagnetic wave shielding properties.
2003	Developed super-lightweight and high rigidity PC chassis.
2008	Developed high-cycle molded components for automobiles.
2011	Boeing 787 using Toray CFRP came into service.
2014	Commenced production of high strength and high modulus TORAYCA™ carbon fiber T1100G.
2017	Developed next generation TORAYCA™ carbon fiber prepreg T1100G/3940 for aircraft and space applications.

Research and Development

CTO message
Basic Policies
Research and Development Utilizing Our Combined Strengths

Examples of Society-focused Initiatives
- To realize a Sustainable Society
- Offering Healthy, Hygienic Lifestyles to All People
- Toward a Richer Future Society

R&D Organization
- Technology Center
- Research Laboratories
  - Research Laboratories
  - Fibers & Textiles Research Laboratories
  - Films & Film Products Research Laboratories
  - Chemicals Research Laboratories
  - Composite Materials Research Laboratories
  - Electronic & Imaging Materials Research Laboratories
  - Global Environment Research Laboratories
  - Pharmaceutical Research Laboratories
  - New Frontiers Research Laboratories
  - Advanced Materials Research Laboratories
- Technical Departments and Engineering Departments
  - Technical Departments and Engineering Departments
  - Automotive & Aircraft Center
  - Environment & Mobility Development Center
  - Fibers & Textiles-Related Technical Departments
  - Film-Related Technical Departments
  - Resin & Chemical-Related Technical Departments
  - Composite Material-Related Technical Departments
  - Electronic & Information-Related Technical Departments
  - Water Treatment & Environment-Related Technical Departments
  - Clinical-Related Technical Departments
  - Engineering Development Center
- Collaborating Organizations
- Global Alliances
  - Global Alliances
  - Toray Fibers & Textiles Research Laboratories (China) Co., Ltd. [TFRC]
  - Toray Advanced Materials Research Laboratories (China) Co., Ltd. [TARC]
  - Toray Advanced Materials Korea Inc. [TAK]
  - Advanced Materials Research Center [AMRC]
  - Toray Composites Materials America, Inc. [CMA]
  - Toray Plastics (America), Inc. [TPA]
  - Toray Plastics (Malaysia) Sdn. Berhad [TPM]
  - Toray Carbon Fibers Europe S.A. [CFE](France)
  - Alcantara S.p.A.(Italy)
  - Toray Advanced Composites Netherlands B.V. [TACNL]

A History of Product Development

Human Resources Development System for Researchers
- Human Resources Development Policies
- Research Fellows and Engineering Fellows
  - Research Fellows and Engineering Fellows
  - Katsushige Yamada
  - Mie Kaino
  - Masato Honma
  - Mitsuhito Suwa
  - Masato Masuda
  - Masatoshi Ohkura
  - Sadayuki Kobayashi
  - Tamotsu Suzuki
  - Takuji Nishioka

Articles and Awards
- Articles
  - Latest Articles
  - Articles 2023
  - Articles 2022
  - Articles 2021
  - Articles 2020
  - Articles 2019
  - Articles 2018
  - Articles 2017
  - Articles 2016
  - Articles 2015
  - Articles 2014
  - Articles 2013
  - Articles 2012
  - Articles 2011
  - Articles 2010
  - Articles 2009
  - Articles 2008
  - Articles 2007
  - Articles 2006
- Commendations
  - Recent Commendations
  - Commendations 2023
  - Commendations 2022
  - Commendations 2021
  - Commendations 2020
  - Commendations 2019
  - Commendations 2018
  - Commendations 2017
  - Commendations 2016
  - Commendations 2015
  - Commendations 2014
  - Commendations 2013
  - Commendations 2012
  - Commendations 2011
  - Commendations 2010
  - Commendations 2009
  - Commendations 2008
  - Commendations 2007
  - Commendations 2006
  - Commendations before 2005

Research & Development Brochure Download (PDF)

NANOALLOY™
NANODESIGN™

Từ khóa » T800h/3900-2

Composite Materials Research Laboratories

Carbon fibers

Matrix resins and prepregs

Development of TORAYCA™ T1100G with high tensile strength and high modulus

Composites

Composite materials which achieve superior formability and mechanical properties simultaneously

Milestones in Toray R&D

Lamina Stiffness And Strength Properties Of T800H/3900-2 CFRP....

Characterization Data For The T800H/3900-2 Plates. Elastic Constants...

[PDF] 3900 PREPREG SYSTEM

T800H/3900-2 Toughened Epoxy Prepreg System - Semantic Scholar

Muitiaxial Characterization Of T800/3900-2 Carbon/epoxy Composites

Multiaxial Characterization Of T800/3900-2 Carbon/epoxy Composites

Mode I And Mode II Delamination Growth Of Interlayer Toughened ...

Manufacturing Influence On The Delamination Fracture Behavior Of ...

Manufacturing Influence On The Delamination Fracture Behavior Of ...

[PDF] Low Cost Composite Wing Structure Manufacturing Technology ...

[PDF] Visualization On Static Tensile Test For Unidirectional CFRP - ICCM

Liên Hệ