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Danfoss H1B 110 Technical Information (144 pages)
Bent Axis Motors Brand: Danfoss | Category: Engine | Size: 10 MBTable of Contents
- Table of Contents 3
-
Contents
6 -
H1 General Information
6- Design of H1 Bent Axis Motor 6
- General Description 8
- The H1 Range of Products 8
- H1 Pictorial Diagram 9
- H1 System Schematic 10
-
Technical Specifications
11- General Specifications 11
- Physical Properties 11
- Operating Parameters 12
- H1B Speed Range Diagrams for Open and Closed Circuit 13
- Required Inlet Pressure Diagrams (for Cylinder Block Filling) 14
- Required Outlet Pressure Diagrams (Minimum for Short Time Usage) 15
- Required Low Pressure Diagrams (Minimum for Extended Usage) 16
- Open Circuit Requirements 17
- Fluid Specifications 17
- Determination of Nominal Motor Size 18
-
Operation
19- Shaft Rotation Direction 19
- Loop Flushing Shuttle Spool 20
- Loop Flushing Relief Valve 21
- Displacement Limiter 21
- Speed Sensor 22
- Sensor Position 24
- Target Ring 24
-
Operating Parameters
25- Output Speed 25
- System Pressure 26
- Case Pressure 26
- External Shaft Seal Pressure 26
- Temperature 27
- Viscosity 27
-
System Design Parameters
28- Filtration System 28
- Reservoir 28
- Fluid Selection 29
- Case Drain 29
- Independent Braking System 29
- Bearing Loads and Life 29
- Shaft Torque 29
-
Master Model Code
30 -
Control Operation and Description
36- Electric Controls 36
- Electric Proportional Controls 36
- Electric Two-Position Controls 36
- Servo Supply 36
- Control Options 37
- Pcor 37
- Electric Proportional with PCOR 37
- Electric Two-Position with PCOR 37
- Electric Two-Position with Proportional PCOR 37
- Hydraulic Controls 38
- Hydraulic Proportional Control 38
- Hydraulic Two-Position Control 38
- Hydraulic Proportional with PCOR 39
- Hydraulic Two-Position with PCOR 39
- Brake Pressure Defeat (BPD) 40
- Electric BPD 40
- Electric Solenoid Connector 40
- Hydraulic BPD 40
- Applications Related to Controls 41
-
Controls - Nomenclature, Description
42- Options L1BA, L2BA - Electric Proportional Control 42
- Options D1MA, D2MA - Electric Proportional Control with PCOR 44
- Options D1M1, D2M2 - Electric Proportional Control with PCOR and Electric BPD 46
- Options M1CA, M2CA - Electric Proportional Control 48
- Options K1KA, K2KA - Electric Proportional Control with PCOR 50
- Options K1K1, K2K2 - Electric Proportional Control with PCOR and Electric BPD 52
- Options E1AA, E2AA - Electric Two-Position Control 54
- Options F1EA, F2EA - Electric Two-Position Control 55
- Options T1DA, T2DA - Electric Two-Position Control with PCOR 56
- Options T1D1, T2D2 - Electric Two-Position Control with PCOR and Electric BPD 58
- Options T1G1, T2G2 - Electric Two-Position Control with PCOR and Electric BPD 60
- Options P1DA, P2DA - Electric Two-Position Control with PCOR 62
- Options P1D1, P2D2 - Electric Two-Position Control with PCOR and Electric BPD 64
- Options P1G1, P2G2 - Electric Two-Position Control with PCOR and Electric BPD 66
- Option LHBA - Hydraulic Proportional Control 68
- Option MHCA - Hydraulic Proportional Control 70
- Option DHMA - Hydraulic Proportional Control with PCOR 72
- Option DHMH - Hydraulic Proportional Control with PCOR and BPD 74
- Option KHKA - Hydraulic Proportional Control with PCOR 76
- Option KHKH - Hydraulic Proportional Control with PCOR and BPD 78
- Option HEHE - Hydraulic Two-Position Control 80
- Option HFHF - Hydraulic Two-Position Control 81
- Option THHA - Hydraulic Two-Position Control with PCOR 82
- Option THHB - Hydraulic Two-Position Control with PCOR and Hydraulic BPD 83
- Pressure Compensator Override with Brake Pressure Defeat Configuration 84
- Option TADA - Pressure Compensator over Ride 85
- Options TAD1, TAD2 - Pressure Compensator over Ride and Electric BPD 86
- Options TAG1, TAG2 - Pressure Compensator over Ride and Electric BPD 88
- H1B Control Response 89
- SAE Flange Design - Option L* (Proportional Control) 90
- SAE Flange Design - Option M* (Proportional Control) 92
- SAE Flange Design - Options T* D* and P* D* (Two-Position Control, PCOR, Electric BPD) 94
- SAE Flange Design Ports Per ISO 11 926-1 96
- SAE Mounting Flange Design Per ISO 3019/1 97
- O-Ring Groove Dimensions 99
- DIN Flange Design - Option L* (Proportional Control) 100
- DIN Flange Design - Option M* (Proportional Control) 102
- DIN Flange Design - Options T* D* and P* D* (Two-Position Control, PCOR, Electric BPD) 104
- DIN Flange Design Ports Per ISO 11 926-1 106
- DIN Mounting Flange Design Per ISO 3019/2 107
- Notes 109
- Cartridge Flange Design - Option L* (Proportional Control) 110
- Cartridge Flange Design - Option M* (Proportional Control) 112
- Cartridge Flange Design - Options T* D* and P* D* (Two-Position Control, PCOR, Electric BPD) 114
- Cartridge Flange Design Ports Per ISO 11 926-1 116
- Cartridge Mounting Flange Design 117
- H1B Cartridge Motors with Speed Sensor 120
-
Dimensions - Controls on H1B Motors
121- Options L1BA and L2BA (Electric Proportional Control) 121
- Option D*MA (Electric Proportional Control) 122
- Option D*M* (Electric Proportional Control) 123
- Options M1CA and M2CA (Electric Proportional Control) 124
- Option K*KA (Electric Proportional Control) 125
- Options K1K1 and K2K2 (Electric Proportional Control with PCOR and BPD) 126
- Options E1AA and E2AA (Electric Two-Position Control) 127
- Options F1EA and F2EA (Electric Two-Position Control) 128
- Options T1DA, T2DA and P1DA, P2DA (Electric Two-Position Controls with PCOR and Electric Proportional PPCOR) 129
- Options T1D1, T2D2 and P1D1, P2D2 (Electric Two-Position Controls with PCOR, BPD and Electric Proportional PPCOR, BPD) 130
- Option LHBA (Hydraulic Proportional Control) 132
- Option MHCA (Hydraulic Proportional Control) 133
- Option DHMA (Hydraulic Proportional Control) 134
- Option DHMH (Hydraulic Proportional Control) 135
- Option HEHE (Hydraulic Two-Position Control) 137
- Option HFHF (Hydraulic Two-Position Control) 138
- Option THHA (Hydraulic Two-Position Control) 139
- Option THHB (Hydraulic Two-Position Control) 140
- Option TADA (Hydraulic Two-Position Control) 142
- Option TAD1 and TAD2 (Hydraulic Two-Position Control) 143
Danfoss H1B 110 Service Manual (68 pages)
H1 Bent Axis Motors Brand: Danfoss | Category: Engine | Size: 6 MBTable of Contents
- Table of Contents 3
- About this Manual 5
- Warranty 5
- General Instructions 5
- Safety Precautions 5
- Symbols Used in Danfoss Literature 7
-
H1 General Information
8- Design of H1 Bent Axis Motor 8
- General Description 10
- H1 Pictorial Diagram 11
- H1 System Schematic 12
-
Technical Specifications
13- General Specifications 13
- Physical Properties 13
- Operating Parameters 14
- H1B Speed Range Diagrams for Open and Closed Circuit 15
- Required Inlet Pressure Diagrams (for Cylinder Block Filling) 16
- Open Circuit Requirements 17
- Fluid Specifications 18
- Determination of Nominal Motor Size 18
-
Operation
19- Shaft Rotation Direction 19
- Loop Flushing Shuttle Spool 20
- Loop Flushing Relief Valve 21
- Speed Sensor 22
- Displacement Limiter 22
-
Operating Parameters
23- Output Speed 23
- System Pressure 23
- Case Pressure 24
- External Shaft Seal Pressure 24
- Temperature 24
-
Fluid and Filter Maintenance
25- Fluid and Filter Recommendations 25
-
Pressure Measurements
26- Ports and Gauge Information 26
-
Initial Startup Procedures
28- Procedure 28
-
Troubleshooting
30- Overview 30
- Electrical Troubleshooting 30
- Sluggish Operation 30
- System Operating Hot 30
- Excessive Noise or Vibration 31
- Motor Operates Normally in One Direction Only 31
- Improper Output Speed 31
- Low Output Torque 32
-
Required Tools and Standard Procedures
33 -
Adjustments
34- Optional Threshold Adjustment - Electric Proportional Controls 35
- Optional Threshold Adjustment - Hydraulic Proportional Controls 36
- Pressure Compensator Override (PCOR) Adjustment 37
-
Minor Repair
40- Shaft Seal 40
- Electric Proportional Solenoid Replacement 42
- Hydraulic Proportional Actuator Replacement 43
- Control Module Replacement 44
- Electric Proportional Control Module 46
- Hydraulic Proportional Control Module 49
- Electric Two-Position Control Module 51
- Hydraulic Two-Position Control Module 54
- Hydraulic Two-Position Control Module with PCOR 55
- Hydraulic Two-Position Control Module with PCOR and Hydraulic BPD 56
- Maximum Displacement Limiter Two-Position Controls 58
- Servo Piston Cover - Proportional Control 59
- Replace Speed Sensor 62
- Loop Flushing Spool 63
- Loop Flushing Charge Relief Valve 64
- Minimum Displacement Limiter 65
-
Torque Chart
66- Fasteners, Plugs with Torque Chart 66
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