LAUMAS W100 Installation And User Manual - ManualsLib

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LAUMAS W100 Installation And User Manual Hide thumbs 1 2 Table Of Contents 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

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Table of Contents

• Table of Contents

• User Warnings

• Recommendations for Correct Installation of Weighing Instruments

• Recommendations for Correct Installation of the Load Cells

  • Load Cell Input Test (Quick Access)
  • Load Cell Testing

• Main Specifications of the Instrument

  • Buffer Battery

• Technical Specifications

• Electrical Connections

  • Basic Information
  • Wiring Diagram

• Led and Key Function

• Menu Map

  • Setpoint
  • System Parameters

• Instrument Commissioning

• Programming of System Parameters

  • Theoretical Calibration
    • Maximum Capacity
    • Tare Weight Zero Setting
    • Zero Value Manual Entry
  • Real Calibration (with Sample Weights)
  • Filter on the Weight
    • Anti Peak
  • Zero Parameters
    • Resettable Weight Setting for Small Weight Changes
    • Automatic Zero Setting at Power-On
    • Zero Tracking
  • Setting Units of Measure
    • Display Coefficient
  • Outputs and Inputs Configuration
  • Semi-Automatic Tare (Net/Gross)
  • Preset Tare (Subtractive Tare Device)
  • Semi-Automatic Zero (Weight Zero-Setting for Small Variations)
  • Peak
  • Analog Output(Only for Instruments Where this Option Is Available)
  • Serial Communication Setting
    • Rs232 Serial Communication
    • Rs485 Serial Communication
    • Direct Connection between Rs485 and Rs232 Without Converter
  • Weight Reading Via Serial Port
    • Rs485 Connection
    • Rs232 Connection
    • Communication Setting
    • Weimod Mode
    • Weirip Mode
  • Test
  • Date and Time Setting
  • Info Menu

• Setpoint Programming

• Alarms

• Printing Examples

• Reserved for the Installer

  • Menu Locking
  • Menu Unlocking
  • Temporary Menu Unlocking
  • Data Deletion and Program Selection
  • Keypad or Display Locking

• Declaration of Conformity - Eu

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• 1 Theoretical Calibration
• 2 Programming of System Parameters
• 3 Real Calibration (with Sample Weights)
• Frequently Asked Questions (19)
• Download this manual

ENGLISH ENGLISH ENGLISH ENGLISH Installation and User Manual version 1.07 W100 – W100ANA 2014/30/EU EN55022:2010 EN61000-6-2:2005 EN61000-6-4:2007 SYSTEM IDENTIFICATION Table of Contents Previous Page Next Page

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Table of Contents

Frequently Asked Questions (19)

• How do I perform real calibration with sample weights on the LAUMAS W100?

  Before performing real calibration, ensure THEORETICAL CALIBRATION and TARE WEIGHT ZERO SETTING have been completed. Load a sample weight onto the weighing system, which must be at least 50% of the maximum quantity to be weighed. Confirm the message UEI GHE and adjust the displayed value using the arrow keys if needed. After confirming, the new set weight will appear with all LEDs flashing. Confirm again to complete the calibration.

  Read more Was this helpful? Yes No
• How do I set the zero weight on the LAUMAS W100?

  To set the zero weight on the LAUMAS W100, confirm the message 2Er0 by pressing ENTER. The weight value to be set to zero will be displayed, with all LEDs flashing. Confirming once again will set the weight to zero, storing the value permanently. You can press the up arrow to display the total weight reset by the instrument.

  For more information, see page 16 of the manual. Read more Was this helpful? Yes No
• How do I perform theoretical calibration on the LAUMAS W100?

  To perform theoretical calibration on the LAUMAS W100, set the following parameters in sequence: FS-LEO for the system full scale, SENSI b for the load cell sensitivity in mV/V, and di UI S for the division (resolution), which is the minimum weight increment value.

  For more information, see page 15 of the manual. Read more Was this helpful? Yes No
• How do I perform a semi-automatic tare operation on the LAUMAS W100?

  To perform a semi-automatic tare operation on the LAUMAS W100, close the NET/GROSS input or press the TARE key for less than 3 seconds. The instrument will display the net weight (set to zero), and the NET LED will light up. To display the gross weight again, hold the NET/GROSS input closed or press TARE for 3 seconds. This operation can be repeated multiple times. Note that semi-automatic tare operations are lost upon instrument power-off.

  For more information, see page 22 of the manual. Read more Was this helpful? Yes No
• What does the 'ErCEL' alarm mean on the LAUMAS W100?

  The 'ErCEL' alarm on the LAUMAS W100 indicates that the load cell is not connected or incorrectly connected, the load cell signal exceeds 39 mV, the conversion electronics (AD converter) is malfunctioning, or if it's a 4-wire setup, there are no jumpers between EX- and REF- and between EX+ and REF+.

  Read more Was this helpful? Yes No
• What does the 'bAtEC' alarm mean on the LAUMAS W100?

  The 'bAtEC' alarm on the LAUMAS W100 indicates a low buffer battery or loss of date and time for the Real-Time Clock. To resolve this, confirm the message with ENTER and leave the instrument on for at least 12 hours to charge the battery. If the alarm persists, contact technical assistance.

  For more information, see page 34 of the manual. Read more Was this helpful? Yes No
• How do I set the Modbus address for the LAUMAS W100?

  To set the Modbus address for the LAUMAS W100, access the SERIAL COMMUNICATION SETTING menu. Under the Nodbus protocol option, you can set the instrument address using the Addr parameter, with possible values ranging from 1 to 99.

  Read more Was this helpful? Yes No
• What are the technical specifications of the LAUMAS W100?

  The LAUMAS W100 has the following technical specifications:

  • Power Supply: 12/24 VDC ±10%; 5 W
  • Load Cells: Max 8 (350 ohm); 5 VDC / 120 mA
  • Linearity: < 0.01% F.S.
  • A/D Converter: 24 bit (16000000 points)
  • Max Divisions: ±999999
  • Serial Ports: RS485, RS232
  • Baud Rate: 2400, 4800, 9600, 19200, 38400, 115200
  • Working Temperature: -20°C +60°C
  • Storage Temperature: -30°C +80°C
  Read more Was this helpful? Yes No
• What does the 'Er OF' alarm mean on the LAUMAS W100?

  The 'Er OF' alarm on the LAUMAS W100 signifies that the maximum displayable value has been exceeded, meaning the value is higher than 999999 or lower than -999999.

  Read more Was this helpful? Yes No
• What are the recommendations for installing the LAUMAS W100 weighing instrument?

  For proper installation of the LAUMAS W100, ensure the instrument's earth terminals have the same potential as the weighed structure. The cell cable must be led individually to its panel input and not share a conduit with other cables. Use "RC" filters on solenoid valve and remote control switch coils, avoid inverters, or use special filters and metal partitions if unavoidable. The panel installer must provide electric protections (fuses, door lock switch). It's advisable to leave the equipment always switched on to prevent condensation.

  For more information, see page 5 of the manual. Read more Was this helpful? Yes No
• How do I print the weight from the LAUMAS W100?

  If a printer has been set up in the SERIAL COMMUNICATION SETTINGS, you can print the actual weight from the LAUMAS W100 by pressing the PRINT key for less than 3 seconds from the weight display.

  For more information, see pages 12 and 36 of the manual. Read more Was this helpful? Yes No
• How do I set the unit of measure on the LAUMAS W100?

  To set the unit of measure on the LAUMAS W100, navigate to the SETTING UNITS OF MEASURE menu. You can choose from available units such as kilograms (HI LOG), grams (G), tons (t), pounds (Lb), newtons (nEuton), litres (LI trE), bars (bAr), atmospheres (AtM), pieces (PIECE), newton metres (nEU-N), kilogram metres (HI LO-N), or other generic units (DEHEr).

  For more information, see page 19 of the manual. Read more Was this helpful? Yes No
• How should load cells be installed for the LAUMAS W100?

  Load cells for the LAUMAS W100 must be placed on rigid, stable in-line structures, using mounting modules to compensate for misalignment. Protect cell cables with water-proof sheaths and joints. For mechanical restraints like pipes, use hoses and flexible couplings, placing pipe supports far from the weighed structure. When connecting several cells in parallel, use a watertight junction box and shield extension cables. Avoid welding with load cells installed, or place the ground clamp close to the welding point. Ensure proper earthing of the weighed structure to discharge electrostatic charges.

  Read more Was this helpful? Yes No
• How can I stabilize the weight display on the LAUMAS W100 using the filter?

  To stabilize the weight display on the LAUMAS W100, use the FILTER ON THE WEIGHT parameter. Increasing the filter value (from 0 to 9, default 4) makes the weight more stable. You can experimentally verify stability by changing the value and observing the weight display. The filter value table shows corresponding response times and display/serial port refresh frequencies.

  Read more Was this helpful? Yes No
• How do I connect the LAUMAS W100 using RS485?

  To connect the LAUMAS W100 using RS485, refer to the RS485 CONNECTION diagram. Connect the instrument's Pin 17 to RS485: -, Pin 18 to RS485: +, and Pin 2 to RS485: SHIELD, GND. If the RS485 network exceeds 100 meters or uses a baud rate higher than 9600, two 120 ohm terminating resistors are required at the ends of the network, connected between the "+" and "-" terminals of the furthest instruments.

  For more information, see page 29 of the manual. Read more Was this helpful? Yes No
• How do I charge the buffer battery of the LAUMAS W100?

  To fully charge the buffer battery of the LAUMAS W100, which keeps the internal clock active during power failure, you must leave the instrument on for at least 12 hours at the first start or after long periods of inactivity.

  For more information, see page 8 of the manual. Read more Was this helpful? Yes No
• How do I access the parameter setting menu on the LAUMAS W100?

  To access the parameter setting menu on the LAUMAS W100, press the MENU and ESC keys simultaneously from the weight display.

  Was this helpful? Yes No
• How do I connect the LAUMAS W100 using RS232?

  To connect the LAUMAS W100 using RS232, refer to the RS232 CONNECTION diagram. Connect the instrument's Pin 3 to RS232: TXD, Pin 4 to RS232: RXD, and Pin 2 to RS232: SHIELD, GND.

  For more information, see page 30 of the manual. Read more Was this helpful? Yes No
• How can I use the display coefficient function on the LAUMAS W100?

  The LAUMAS W100's display coefficient function allows the display to change based on the COEFF parameter. If one of the inputs is set to COEFF mode (configured in OUTPUTS AND INPUTS CONFIGURATION), closing this input will display the value modified by the COEFF coefficient. When the input is opened, the standard weight display is restored. The meaning of COEFF depends on the selected unit of measure.

  For more information, see page 20 of the manual. Read more Was this helpful? Yes No

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Questions and answers

Emmanuel February 7, 2025

can w100 work on all areas aggregate, cement , addictive and water

0 Same question (0) Add my comment 1 comments: Mr. Anderson February 11, 2025

The LAUMAS W100 can control batching for aggregate materials, cement, additives, and water by weight or pulses. However, the document does not specify compatibility with all types of these materials. It ensures that batching can start independently for aggregates while other scales are still in process, but no details are provided about material-specific limitations.

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Summary of Contents for LAUMAS W100

• Page 1 ENGLISH ENGLISH ENGLISH ENGLISH Installation and User Manual version 1.07 W100 – W100ANA 2014/30/EU EN55022:2010 EN61000-6-2:2005 EN61000-6-4:2007 SYSTEM IDENTIFICATION...
• Page 2 No guarantee against misuse. Batteries: Laumas provides 1 year guarantee from the date of delivery note, against material defects or battery manufacturing faults. Disposal of Waste Equipment by Users in Private Households in the European Union This symbol on the product or on its packaging indicates that this product must not be disposed of with your other household waste.

• Page 3: Table Of Contents

  TABLE OF CONTENTS USER WARNINGS ........................1   RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHING INSTRUMENTS . 1   RECOMMENDATIONS FOR CORRECT INSTALLATION OF THE LOAD CELLS ....1   LOAD CELL INPUT TEST (QUICK ACCESS) ................3   LOAD CELL TESTING ....................... 3  ...
• Page 4 RS485 CONNECTION ........................25   RS232 CONNECTION ........................26   COMMUNICATION SETTING ......................26   WEIMOD MODE ..........................27   WEIRIP MODE ..........................27   TEST ............................28   DATE AND TIME SETTING ..................... 28   INFO MENU ..........................28  ...

• Page 5: User Warnings

  USER WARNINGS RECOMMENDATIONS FOR THE PROPER USE OF WEIGHING INSTRUMENT Keep away from heat sources and direct sunlight Repair the instrument from rain (except special IP versions) Do not wash with water jets (except special IP versions) Do not dip in water Do not spill liquid on the instrument Do not use solvents to clean the instrument Do not install in areas subject to explosion hazard (except special Atex versions)
• Page 6 CONNECTING SEVERAL CELLS IN PARALLEL: Connect several cells in parallel by using - if necessary - a watertight junction box with terminal box. The cell connection extension cables must be shielded, led individually into their piping or conduit and laid as far as possible from the power cables (in case of 4-wire connections, use cables with 4x1 mm minimum cross-section).

• Page 7: Load Cell Input Test (Quick Access)

  LOAD CELL INPUT TEST (QUICK ACCESS)   From the weight display, press ▲ for 3 seconds; the response signal of the load cells is displayed, expressed in mV with four decimals. LOAD CELL TESTING Load cell resistance measurement (use a digital multimeter): - Disconnect the load cells from the instrument and check that there is no moisture in the cell junction box caused by condensation or water infiltration.

• Page 8: Main Specifications Of The Instrument

  Two serial ports (RS485 and RS232) for connection to: PC/PLC up to 32 instruments (max 99 with line repeaters) by ASCII Laumas or ModBus R.T.U. protocol, remote display, printer. The instrument can be connected to a CLM serie intelligent junction box or to a multi-channel weight transmitter.

• Page 9: Technical Specifications

  TECHNICAL SPECIFICATIONS POWER SUPPLY and CONSUMPTION (VDC) 12/24 VDC ±10%; 5 W NO. OF LOAD CELLS IN PARALLEL and SUPPLY max 8 (350 ohm); 5 VDC / 120 mA LINEARITY / ANALOG OUTPUT LINEARITY < 0.01% F.S.; < 0.01% F.S. THERMAL DRIFT / ANALOG OUTPUT THERMAL DRIFT <...

• Page 10: Electrical Connections

  ELECTRICAL CONNECTIONS TERMINALS LEGEND +SUPPLY (12/24 VDC) -SUPPLY (12/24 VDC) INPUT No. 3 (+VDC min 5 V max 24 V) RS232, RS485: SHIELD, GND otherwise: E/EC OPTION: GND +ANALOG OUTPUT 0÷20 or 4÷20 mA OUTPUT No. 5 RS232: TXD otherwise: +ANALOG OUTPUT 0÷10 V E/EC OPTION RS232: RXD...

• Page 11: Wiring Diagram

  WIRING DIAGRAM OUTPUTS INPUTS E OPTION 12/24 VDC max 115 VAC supply supply 150 mA 5÷24 VDC 4 5 6 7 9 10 RS232 Buttons not included in the supply EC OPTION 2 3 4 5 6 to instrument (1) ANALOG OUTPUT OPTION 14 15 14 15...

• Page 12: Led And Key Function

  LED AND KEY FUNCTION Main function Secondary function * net weight (semi-automatic tare or preset tare) LED lit: input 1 closed zero (deviation from zero not more than ±0.25 divisions) LED lit: input 2 closed stability LED lit: input 3 closed unit of measure: kg LED lit: output 4 closed unit of measure: g...

• Page 13: Menu Map

  MENU MAP Into menus changes are applied right after pressing the ENTER key (no further confirmation is required). SETPOINT     … …    …  SYSTEM PARAMETERS         ...

• Page 14: Instrument Commissioning

  INSTRUMENT COMMISSIONING Upon switch-on, the display shows in sequence: -  →  (ONLY in case of approved program); - instrument model (e.g.: ); -  followed by the software code (e.g.: ); - program type:  (base); -  followed by the software version (e.g.: ); - ...

• Page 15: Programming Of System Parameters

  PROGRAMMING OF SYSTEM PARAMETERS From the weight display, press simultaneously keys MENU and ESC to access the parameter setting. MENU/ENTER: to enter a menu/confirm the data entry. ▲: to modify the displayed figure or menu item. ◄: to select a new figure or modify the displayed menu item. ESC: to cancel and return to the previous menu.

• Page 16: Maximum Capacity

  MAXIMUM CAPACITY     : Maximum displayable weight (from 0 to max full scale; default: 0). When the weight exceeds this value by 9 divisions, the display shows . To disable this function, set 0. TARE WEIGHT ZERO SETTING ...

• Page 17: Filter On The Weight

  By confirming the message  the flashing value of the weight currently on the system is displayed. In this phase all of the LEDs are off. Adjust the value on display by using the arrow keys if necessary. After confirming, the new set weight will appear with all the LEDs flashing. After an additional confirmation, the message ...

• Page 18: Anti Peak

  The filter enables to stabilise a weight as long as its variations are smaller than the corresponding “response time”. It is necessary to set this filter according to the type of application and to the full scale value set. FILTER VALUE Response times Display and serial port refresh [ms]...

• Page 19: Automatic Zero Setting At Power-On

  AUTOMATIC ZERO SETTING AT POWER-ON  (from 0 to max 20% of full scale; default: 0): If at switch-on the weight value is lower than the value set in this parameter and does not exceed the  value, the weight is reset. To disable this function, set 0.

• Page 20: Display Coefficient

  DISPLAY COEFFICIENT     By setting the coefficient  the display is changed accordingly. If one of the inputs is set to  mode (see section OUTPUTS AND INPUTS CONFIGURATION) when the input is closed the value will be displayed modified according to the ...

• Page 21: Outputs And Inputs Configuration

  REAL CALIBRATION’S CHANGE FOR OTHER UNITS OF MEASURE Load a known quantity of product litres on the scale (equal to at least 50% of the maximum amount that you must weigh) and enter in the parameter , the product loaded value in litres. Also, if you set the parameter ...

• Page 22: Semi-Automatic Tare (Net/Gross)

  - setpoint = 0 and switching = : relay switching occurs for a weight higher than or equal to 0, the relay will switch again for values below 0, taking hysteresis into account. - setpoint = 0 and switching = : relay switching occurs for a weight lower than or equal to 0, the relay will switch again for values above 0, taking hysteresis into account.

• Page 23: Preset Tare (Subtractive Tare Device)

  Example: Put the box on the scale, the display shows the box weight; press TARE, the display shows the net weight to zero; introduce the product in the box, the display shows the product weight. This operation can be repeated several times. While the net weight is displayed, keep ▲...

• Page 24: Semi-Automatic Zero (Weight Zero-Setting For Small Variations)

  SEMI-AUTOMATIC ZERO (WEIGHT ZERO-SETTING FOR SMALL VARIATIONS) By closing the SEMI-AUTOMATIC ZERO input, the weight is set to zero; alternatively, by pressing key for less than 3 seconds, the  message is displayed for 3 seconds, by pressing ENTER the weight is set to zero. This function is only allowed if the weight is lower than the ...
• Page 25 - : choice of a weight followed by the analog output: gross () or net (). If the net function is not active, the analog output varies according to gross weight. - : set the weight value for which you wish to obtain the minimum analog output value. Only set a value different from zero if you wish to limit the analog output range;...

• Page 26: Serial Communication Setting

  All analog outputs of the instrument are ACTIVE and SINGLE ENDED type, therefore they can be connected only to PASSIVE receiver devices. The minimum load allowed for voltage outputs is 10 kohm, the maximum load allowed for current outputs is 300 ohm. Voltage or current analog signal ACTIVE PASSIVE...
• Page 27 - : weight reception mode (see section WEIGHT READING VIA SERIAL PORT). - : weight reception mode (see section WEIGHT READING VIA SERIAL PORT). - : transmission speed (2400, 4800, 9600, 19200, 38400, 115200; default: 9600). - : instrument address (from 1 to 99; default: 1). - : maximum transmission frequency (10 –...

• Page 28: Rs232 Serial Communication

  RS232 SERIAL COMMUNICATION INSTRUMENT RS232 TXD RS232 RXD DB9-F RS485 SERIAL COMMUNICATION INSTRUMENT INSTRUMENT INSTRUMENT max 500 m 24 VDC RS485 + RS485 + RS485 - RS485 - CONVLAU If the RS485 network exceeds 100 metres in length or baud-rate over 9600 are used, two terminating resistors are needed at the ends of the network.

• Page 29: Weight Reading Via Serial Port

  Receiving instrument INSTRUMENT Connector Signal RS485: - W100 TERMINAL RS485: + RS485: SHIELD, GND If the RS485 network exceeds 100 metres in length or baud-rate is higher than 9600, two terminating resistors are needed at the ends of the network. Two 120 ohm resistors are to be connected, between the “+”...

• Page 30: Rs232 Connection

  Receiving instrument TX RX INSTRUMENT Connector Signal RS232: TXD W100 TERMINAL RS232: RXD RS232: SHIELD, GND COMMUNICATION SETTING Into the SERIAL COMMUNICATION SETTING section (see receiving instrument manual), select the desired serial port and operation mode: WEIRIP () or WEIMOD ().

• Page 31: Weimod Mode

  WEIMOD MODE Receiving instrument works as if the load cell is directly connected to the instrument. It’s therefore possible to perform calibrations and zero-settings on the receiving instrument. The used protocol is Modbus (the transmitting instrument works as "slave" and the receiving as "master"). Prior to set the ...

• Page 32: Test

  TEST    - Input Test: : ensure that for each open input  is displayed,  is displayed when the input is closed. - Output Test: : setting  ensure that the corresponding output opens. Setting  ensure that the corresponding output closes.

• Page 33: Setpoint Programming

  SETPOINT PROGRAMMING From the weight display, press MENU to access the setpoint setting. MENU/ENTER: to enter a menu/confirm the data entry. ▲: to modify the displayed figure or menu item. ◄: to select a new figure or modify the displayed menu item. ESC: to cancel and return to the previous menu.

• Page 34: Alarms

  ALARMS : the load cell is not connected or is incorrectly connected; the load cell signal exceeds 39 mV; the conversion electronics (AD converter) is malfunctioning; the load cell is a 4- wire and there are no jumpers between EX- and REF- and between EX+ and REF+. : communication problems between transmitter and receiver;...
• Page 35 Serial protocol alarms:       MODE The response to the Bit LSB 76543210 76543210 76543210 76543210 76543210 zero command is a On gross: xxxxxxx1 xxxx1xxx xxxxxx1x xxxxx1xx Status 'value not valid' error xxx1xxxx Register (error code 3) On net: MODBUS RTU xx1xxxxx...

• Page 36: Printing Examples

  PRINTING EXAMPLES If the printer has been set (see section SERIAL COMMUNICATION SETTINGS), from the weight display press the PRINT key for less than 3 seconds: BASIC PRINTOUT ----------------------- W100 BASE Addr:01 DATE: 12/09/11 14:48:12 GROSS 878 kg 589 kg...

• Page 37: Reserved For The Installer

  RESERVED FOR THE INSTALLER MENU LOCKING Through this procedure, it’s possible to block the access to any menu on the instrument. Select the menu that you wish to lock:   press ESC and ◄ simultaneously for 3 seconds, the display shows ...

• Page 38: Keypad Or Display Locking

  PROGRAM SELECTION: confirm  and use the arrow keys to select the desired program: : basic program, setpoint management only. : to be used when the loaded weighing system correspond to not loaded cells and vice versa (product increases while weight on load cells actually decreases). : weight remote display program with setpoint.

• Page 39: Declaration Of Conformity - Eu

  CERTIFICAZIONE DEL SISTEMA DI GARANZIA DELLA QUALITÀ DELLA PRODUZIONE email: [email protected] web: http://www.laumas.com LAUMAS Elettronica S.r.l. Tel. (+39) 0521 683124 - Fax (+39) 0521 681091 Fabbricante metrico Prot. N. 7340 Parma - R.E.A. PR N. 169833 - Reg. Imprese Via 1° Maggio 6 – 43022 Montechiarugolo (PR) Italy PR N.19393 - Registro Nazionale Pile N°...

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