NHX 5000 - Horizontal Milling By DMG MORI
NHX 5000 Horizontal machining center with highest stability, precision and dynamics
Max. X-axis stroke 29 in. 730 mm Max. Y-axis stroke 29 in. 730 mm Max. Z-axis stroke 35 in. 880 mm Max. workpiece diameter 31 in. 800 mm Max. workpiece height 39 in. 1,000 mm Max. workpiece weight 1,102 lbs. 500 kg Control & software alternatives SIEMENS MAPPS Fanuc Highlights Application Examples Automation Control & Software Service & Training Downloads & Technical Data More Available at short notice 0 Configurator Product inquiry Highlights Application Examples Automation Control & Software Service & Training Downloads & Technical Data MoreHighlights
NHX 4000 / NHX 5000 3rd Gen.
Dynamic
- Up to 60,000 mm/min feed drive and up to 1.2 g acceleration.
- Powerfull spindle as standard with 15,000 rpm and 111/116 Nm
- Direct drive table available with 100 rpm
High rigidity
- Thick, high-rigidity bed.
- High rigidity bed by stepped X-axis guideways.
- Large diameter spindle bearing of 70 mm
Compact
- Compact horizontal machining centre with a footprint of just 14.7 m²
- Pallet size 500 x 500 mm
- Quick and easy to set up thanks to ist three-point support
Precise
- Direct scale feedback with 0.01 µm resolution
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
CPP
The entry-level flexible pallet storage solution for up to 4 machines
- Handling of workpieces up to ø 2,000 x 1,600 mm, 3,000 kg
- Up to 11 pallets and max. four machines with two setup stations
- Operate via machine HMI or via the DMGMORI master computer HMI
- MCC-TMS tool management system
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Flexible modular robot system for ≥ 1 machine
- Modular concept with standardized peripheral devices, e. g. washing, measuring or marking
- 80 % shorter setup time due to modular and standardized peripherals and robot programs
- Flexible adaptation to system changes including after installation
- Simple and easy operation via the MATRIS control system without programming
- Handling of workpieces up to ø 200 × 200 mm, 1 × 20 kg or 2 × 10 kg
- Stacking magazine:
- 14, 20 and 26 pallets: ø 150 × 120 mm, max. 35 kg per pallet
- 10 and 20 pallets: ø 200 × 200 mm, max. 75 kg per pallet
- Loading of oversized tooling in case of vertical machining center
- Available for 13 series, e. g. NLX, NTX, NHX, DMU, NMV, eVo, etc.
- Ideal for the flexible production of 50 to 200 workpieces / day
- Space-saving pallet handling for up to 40 pallets
- 400 × 400 mm pallet size
- 150 kg transfer weight (workpiece and pallet)
- Integration of secondary processes such as deburring or marking possible
- Available for the CMX 50 U, CMX 70 U, DMU 50, DMU 65 monoBLOCK, CMX 600 V, CMX 800 V, CMX 1100 V
Flexible tool magazine for more than 4,000 tools*
- Flexible Storage Layout with Modular Rack 400 Tools*
- Highly Reliable Tool Transfer with Positional Correction by Vision Camera.
- Just In Time Tooling with Pallet transfer & Machining & Tool life simulation
- Reliable software solution with Automatic Back-up System
* #40 Taper
Highlights CTS Rack type
- Transport up to 23 tools per hour
- Transport of 5 tools on Robot
- Tool Setup Station TSS - interface on CTS
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
RPS 5 / 14 / 21 - Machine-integrated automation with minimum space requirement
- Unmanned shifts due to circular storage system with up to 21 pallets
- Handling of workpieces up to ø 800 × 1,000 mm, 700 kg max
- Space saving automation solution for one machining center with 400 or 500 mm square pallets
- Reduction of non-productive time due to loading and unloading during production
- Easy operation via machine control with intuitive, integrated Pallet Manager software
Linear pallet storage solution for up to 8 machines and 99 pallets
- Handling of workpieces up to ø 3,400 x 2,000 mm, 10,000 kg
- Very flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations
- Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets)
- Control directly via DMG MORI master computer software LPS
- Integration into customer network / workflow possible
- Monitoring and management tools for all relevant areas (planning, workpieces, clamping, tools, etc.)
- Tool management system MCC-TMS
Flexible tool magazine for more than 4,000 tools
- Modular concept with step-by-step extension possibility by 360 / 240 shapes (ISO 40 / 50 recording)
- Very small footprint with only 29 m2
- Integrated tool loading solution for portal tool shuttle or with AMR 2000 tools
- Highest transport capacity through the tool - shuttle
- Transfer of up to 8 tools simultaneously
- Proven wheel magazine technology with over 1,600 units sold
- Autonomous transport of up to 24 tools between the CTS (central tool magazine) and the machine
- Quick installation of the automation system
- Integration into existing production possible
- Max. tool dimensions ø 280 / 650 mm
- Max. tool weight 30 kg
- transport weight 720 kg (24 × 30 kg)
- Portal tool handling for highest efficiency, transport of up to 80 tools per hour.
- Transport of 16 tools (2×8 units)
- Fast tool change by means of rotating unit
- Max. linear speed: 80 m/min
- Tool Loading Station TLS - interface on machine and CTS
- To change tools between the shuttle and the machine or on the CTS, the TLS moves upwards in each case.
Control & Software
MAPPS V on FANUC
- DMG MORI specific user interface
- Extensive machining cycles
- Flexible display through 6-window display and arrangement in window sets
- 3D collision control and machining simulation
- Extensive machining cycles
- Tool Management System
- Possibility of connecting the machine to the company organization
- NETserivce: Remote Diagnostics and Remote Maintenance
- IoTconnector: Standardized machine data output in the formats OPC UA, MT connect and MQ TT
- Service Agent: Integrated Maintenance Guide
- 21,5” multitouch screen
- Lower touch screen with individual and adaptive functions
- SMARTkey with integrated USB drive
- Ergonomic angle adjustment
- Shopmill Workshop-orientated programming
- Advanced Surface and Top Surface: best workpiece surfaces with minimum processing time
- Extensive machining cycles
- Possibility of connecting the machine to the company organization
- NETserivce: remote diagnostics and remote maintenance
- IoTconnector: Standardized machine data output in OPC UA, MT connect and MQ TT formats
- Service Agent: integrated maintenance manual
- 21,5” multitouch screen
- Full size tactile keyboard
- SMARTkey with integrated USB drive
- Ergonomic angle adjustment
- DMG MORI specific user interface
- Extensive machining cycles
- Flexible display through 6-window display and arrangement in window sets
- 3D collision control and machining simulation
- Extensive machining cycles
- Tool Management System
- Possibility of connecting the machine to the company organization
- NETserivce: Remote Diagnostics and Remote Maintenance
- IoTconnector: Standardized machine data output in the formats OPC UA, MT connect and MQ TT
- Service Agent: Integrated Maintenance Guide
- 21,5” multitouch screen
- Lower touch screen with individual and adaptive functions
- SMARTkey with integrated USB drive
- Ergonomic angle adjustment
- Intelligent algorithms detect chip nests and control the moving rinsing nozzles during the machining
- Continuous optimization of the flushing strategy with a simple operation
- Resource-saving due to the precise control of the rinsing nozzles
- Manual rinsing of the machine room by employees significantly minimized
- No machine downtime for machine room cleaning
Live view of the machine room in CELOS / Optimization of the cleaning movement with gesture control / Recording function of the camera simplifies the optimization process MVC – Machine Vibration Control