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Siemens SINAMICS G120XA Manuals Manuals and User Guides for Siemens SINAMICS G120XA. We have 2 Siemens SINAMICS G120XA manuals available for free PDF download: Operating Instructions Manual

Siemens SINAMICS G120XA Operating Instructions Manual (919 pages)

Brand: Siemens | Category: Media Converter | Size: 13 MB

Table of Contents

• Contents 3
• Legal Information 4
• Proper Use of Siemens Products 4
• Qualified Personnel 4
• Warning Notice System 4
• Table of Contents 5

• 1 Fundamental Safety Instructions

  13
  • General Safety Instructions 13
  • Equipment Damage Due to Electric Fields or Electrostatic Discharge 19
  • Warranty and Liability for Application Examples 20
  • Industrial Security 21
  • Residual Risks of Power Drive Systems 23

• 2 Description

  25
  • About the Manual 25
    • What Is the Meaning of the Symbols in the Manual? 25
    • Who Requires the Operating Instructions and What For? 25
  • About the Converter 26
    • Use for the Intended Purpose 26
    • Use of Openssl 26
    • Use of Third-Party Products 26
  • Scope of Delivery 27
    • 3-Phase 380 V AC to 440 V AC 28
    • Technical Data 28
    • Rating Plate 29
  • Directives and Standards 30
    • Relevant Directives and Standards 30
    • Standards that Are Not Relevant 31
  • Device Disposal 32
  • Recycling and Disposal 32
  • Optional Components 33
  • Overview 33
  • Article Number 34
  • Output Reactor 34
  • Requirements for Line Reactors 34
  • Sine-Wave Filter 36
  • Special Restrictions for Converter FSG 36
  • DV/Dt Filter Plus VPL 37
  • Operator Panel 37
  • Shield Connection Kit for the Power Module (FSD to FSG) 38
  • SINAMICS G120 Smart Access 38
  • Motors and Multi-Motor Drives that Can be Operated 39
    • Multi-Motor Operation 39
    • Siemens Motors that Can be Operated 39
    • Third-Party Motors that Can be Operated 39

• 3 Mounting

  41
  • EMC-Compliant Setup of the Machine or Plant 41
    • EMC Zones 41
    • Inside the Control Cabinet 41
    • Control Cabinet Assembly 42
    • Measures Required for Several Control Cabinets 42
  • Control Cabinet 42
  • Cables 43
    • Cables with a High Level of Interference 43
    • Cables with a Low Level of Interference 43
    • Cable Routing Inside the Cabinet 44
    • Routing Converter Cables Inside and Outside a Control Cabinet 44
    • Routing Cables Outside the Control Cabinet 45
    • Requirements Relating to Shielded Cables 45
  • Electromechanical Components 45
  • Surge Voltage Protection Circuit 45
  • Power Losses and Air Cooling Requirements 46
  • Measures in Order to Ensure that the Components Are Adequately Cooled 46
  • Mounting the Converter 47
  • Basic Installation Rules 47
    • Requirements 47
    • Protection against the Spread of Fire 48
    • Mounting Position 48
  • Dimension Drawings and Drill Patterns 49
    • Dimensions and Clearance Distances (MM) 49
    • Drill Patterns (MM) 50
  • Mounting the Shield Connection Kit 51
    • Mounting the Shield Connection Kit for the Control Unit 51
    • FSH and FSJ 51
    • Mounting the Shield Connection Kit for the Power Module, FSA ... FSC 52
    • Mounting the Shield Connection Kit for the Power Module, FSD ... FSG 52
    • Procedure, FSD/FSE 53
    • Procedure, FSF 53
    • Procedure, FSG 54
    • Additional Mounting Instructions, FSD ... FSG 54
    • Hoisting Gear 54
  • Additional Mounting Instructions, FSH/FSJ 55
    • Lifting the Converter 55
    • Removing the Pallet 56
    • Lifting the Converter into the Cabinet 56
  • Mounting the Optional Components 57

• 4 Wiring

  59
  • Line Supply and Motor 59
  • Permissible Line Supplies 59
  • TN System 59
  • Operating the Converter on a TN Line System 60
  • TT System 60
    • Function Description 61
    • Converter Operated on a TT System 61
  • IT System 61
    • Operating the Converter on an IT System 62
    • Converter Operated on an IT System 62
  • Removing Functional Grounding of the Converter 62
    • Removing Screw for Functional Grounding, FSG 63
    • Disconnecting the Basic Interference Suppression Module, FSH/FSJ 63
  • Minimum Cross-Section of the Protective Conductor 64
  • Additional Requirements Placed on the Protective Conductor 65
  • Maximum Permissible Motor Cable Length 66
    • EMC Category According to en 61800‑3 66
    • Without EMC Category 67
  • Connecting the Converter and Converter Components 68
  • Connection Overview 68
    • Connecting Converters FSD ... FSG and Their Optional Components 69
    • Connecting Converters FSH/FSJ and Their Optional Components 69
    • Connecting Converters, FSA ... FSC 70
  • Connecting Inverters 70
    • Connecting Converters, FSD ... FSG 71
    • Additional Information When Connecting FSG Converters 72
    • Connections for the Line Supply and Motor 72
    • Connecting Converters, FSH/FSJ 73
  • Cable Cross-Sections and Screw Tightening Torques 74
  • Cable Lugs 75
    • Connecting the Cable Shields (FSA ... FSG Only) 76
    • Connecting the Cable Shields, FSA ... FSC 76
    • Connecting the Cable Shields, FSD ... FSG 77
  • Connecting the Motor to the Converter in a Star or Delta Connection 78
    • Operating the Motor in a Star Connection 78
    • Operating the Motor in a Delta Connection with 87 Hz Characteristic 78
  • Control Interfaces 79
  • Overview of the Interfaces 79
  • Interfaces at the Front of the Control Unit 79
  • Fieldbus Interface Allocation 80
  • Interfaces at the Lower Side of the Control Unit 80
  • Terminal Strips 81
    • Terminal Strips with Wiring Example 81
    • Additional Options for Wiring the Digital Inputs 81
  • Factory Interface Settings 83
  • Default Setting of the Interfaces 84
  • Terminal Strip X9 (FSH/FSJ Only) 99
  • Wiring the Terminal Strips 101
  • RS485 Interface for the Fieldbus 103
    • Wiring the Terminal Strip in Compliance with EMC 103
    • Maximum Cable Length 103
  • Commissioning Guidelines 105
  • Tools 106
  • Compliance with the General Data Protection Regulation 106
  • Preparing for Commissioning 107
  • Collecting Motor Data 107
    • Data for a Standard Induction Motor 107
    • Which Motor Is Connected to the Converter? 107
    • Data for a Synchronous Reluctance Motor 108
    • How Is the Motor Connected? 108
  • Forming DC Link Capacitors 109
    • Production Year and Month 109
    • Forming the DC Link Capacitors 109
  • Converter Factory Setting 110
    • Converter Interfaces 110
    • Switching the Motor on and off 110
    • Minimum and Maximum Speed 110
    • Operate the Motor in the Factory Setting 111
  • Quick Commissioning Using the BOP-2 Operator Panel 112
  • Fitting the BOP-2 to the Converter 112
  • Overview of Quick Commissioning 113
  • Start Quick Commissioning and Select the Application Class 114
  • Starting Quick Commissioning 114
  • Selecting an Application Class 115
  • Standard Drive Control 116
    • Ramp-Up and Ramp-Down Time of the Motor 117
    • Minimum and Maximum Motor Speed 117
  • Dynamic Drive Control 118
    • Motor Cooling 119
    • Ramp-Down Time after the OFF3 Command 119
  • Expert 120
    • Select the Appropriate Application 121
    • Select the Control Mode 121
    • Ramp-Down Time for the OFF3 Command 123
    • Complete Quick Commissioning 123
  • Identifying the Motor Data and Optimizing the Closed-Loop Control 124
  • Restoring the Factory Settings 126
    • Why Restore the Factory Settings? 126
    • Resetting to Factory Setting with the BOP-2 Operator Panel 126

Siemens SINAMICS G120XA Operating Instructions Manual (1236 pages)

Brand: Siemens | Category: Media Converter | Size: 30 MB

Table of Contents

• Qualified Personnel 4
• Disclaimer of Liability 4
• Table of Contents 5
• Fundamental Safety Instructions 17
• General Safety Instructions 17
• Equipment Damage Due to Electric Fields or Electrostatic Discharge 24
• Warranty and Liability for Application Examples 25
• Cybersecurity Information 26
• Residual Risks of Power Drive Systems 27
• Description 29
• About the Manual 29
• About the Converter 30
• Intended Use 30
• Use for the Intended Purpose 30
• Openssl 30
• Transferring Openoss License Terms to a PC 31
• Scope of Delivery 32
• Rating Plate 34
• Directives and Standards 35
• ID Link and Siemens Online Support 37
• Device Disposal 38
• Recycling and Disposal 38
• Optional Components 39
• Further Information 39
• External Line Filter 39
• Article Number 40
• Line Harmonics Filter 40
• Restrictions for Use 41
• Overheating Protection 41
• Short Circuit Protection 42
• Line Reactor 42
• Output Reactor 44
• Sine-Wave Filter 46
• DV/Dt Filter Plus VPL 49
• Operator Panel 50
• SINAMICS G120 Smart Access 50
• Memory Card 51
• Function Description 51
• Shield Connection Kit for the Power Module (FSD to FSG) 51
• SINAMICS FSG Adapter Set 52
• Applicable Products 52
• Dimensions (Unit: MM) 53
• Cable Cross-Sections and Screw Tightening Torques 53
• Installation 54
• I/O Extension Module 55
• Outline Dimensions 55
• Interface Overview 57
• Motors and Multi-Motor Drives that Can be Operated 61
• Additional Information 62
• Mounting 63
• Power Losses and Air Cooling Requirements 63
• Mounting the Converter 65
• Basic Installation Rules 65
• Mounting Position 67
• Dimension Drawings and Drill Patterns 67
• Mounting the Shield Connection Kit 69
• Additional Mounting Instructions for FSD 72
• Additional Mounting Instructions, FSD 72
• Hoisting Gear 72
• Additional Mounting Instructions, FSH/FSJ 73
• Lifting the Converter 73
• Mounting the Optional Components 75
• Wiring 77
• Line Supply and Motor 77
• EMC-Compliant Setup of the Machine or Plant 77
• Control Cabinet 78
• Further Information 79
• Cables 80
• Electromechanical Components 82
• Permissible Line Supplies 83
• TN System 83
• TT System 84
• Function Description 84
• IT System 85
• Removing Functional Grounding of the Converter 85
• Requirements for the Protective Conductor 87
• Fault Protection for the Motor Circuit 89
• Operation with Residual Current Protective Device (RCD) 89
• Maximum Permissible Motor Cable Length 91
• Connecting the Converter and Converter Components 93
• Connection Overview 94
• Available Options 94
• Connecting Converters 95
• Cable Cross-Sections and Screw Tightening Torques 99
• Cable Lugs 100
• Connecting the Cable Shields (FSA 101
• Connecting the Copper Busbars (FSH Only) 103
• Connecting the Motor to the Converter in a Star or Delta Connection 106
• Function Description 106
• Control Interfaces 107
• Overview of the Interfaces 107
• Terminal Strips 108
• Terminals Strips of I/O Extension Module 110
• Factory Interface Settings 111
• Default Setting of the Interfaces (Macros) 112
• Overview 112
• Default Setting (Macro) 41: "Analog Control 114
• Analog Input 114
• Default Setting (Macro) 42: "PID Controller with Analog Control 116
• Default Setting (Macro) 43: "2 Pumps with Analog Control 118
• Default Setting (Macro) 44: "3 Pumps with Analog Setpoint 120
• Default Setting (Macro) 45: "Fixed Setpoint Control 122
• Default Setting (Macro) 47: "PID Controller with Internal Fixed Setpoint 124
• Default Setting (Macro) 48: "2 Pumps and Internal Fixed Setpoint 126
• Default Setting (Macro) 49: "3 Pumps and Internal Fixed Setpoint 128
• Default Setting (Macro) 57: "PROFINET Control 130
• Default Setting (Macro) 58: "MOP Control 132
• Default Setting (Macro) 59: "Blank I/O 134
• Terminal Strip X9 (FSH/FSJ Only) 135
• Wiring the Terminal Strips 138
• Fieldbus 139
• Connecting to PROFINET and Ethernet 140
• Communication Via PROFINET IO and Ethernet 140
• Protocols Used 141
• Connecting the PROFINET Cable to the Converter 143
• What Do You Have to Set for Communication Via PROFINET 143
• Device Name 143
• Application Examples 144
• Installing GSDML 144
• Connect Converter to Ethernet/Ip 144
• What Do You Need for Communication Via Ethernet/Ip 145
• Commissioning 147
• Commissioning Guidelines 147
• Tools 148
• Preparing for Commissioning 150
• Collecting Motor Data 150
• Precharing the Circuit (FSH/FSJ Only) 152
• Forming DC Link Capacitors 153
• Converter Factory Setting 153
• Minimum and Maximum Speed 155
• Quick Commissioning Using the BOP-2 Operator Panel 157
• Fitting the BOP-2 to the Converter 157
• Overview 158
• Starting Quick Commissioning 159
• Function Description 159
• Selecting an Application Class 159
• Standard Drive Control 161
• Dynamic Drive Control 163
• Expert 166
• Identifying the Motor Data and Optimizing the Closed-Loop Control 171
• Restoring the Factory Settings 173
• Handling the BOP-2 Operator Panel 174
• Switching the Motor on and off 175
• Changing Parameter Values 176
• Additional Information 176
• Changing Indexed Parameters 177
• Entering the Parameter Number Directly 178
• Entering the Parameter Value Directly 179
• Why Can a Parameter Value Not be Changed 180
• Further Information 180
• Series Commissioning 181
• Upload of the Converter Settings 183
• Upload from the Converter to the Memory Card 184
• Automatic Upload 184
• Manual Upload with BOP-2 185
• Message for a Memory Card that Is Not Inserted 186
• Safely Removing a Memory Card Using the BOP-2 187
• Uploading to the BOP-2 188
• More Options for the Upload 189
• Protecting the Converter Settings 191
• Write Protection 191
• Know-How Protection 193
• Extending the Exception List for Know-How Protection 196
• Activating and Deactivating Know-How Protection 197
• Further Information 198
• Advanced Commissioning 199
• Overview of the Converter Functions 199
• Brief Description of the Parameters 201
• Drive Control 202
• Switching the Motor on and off 202
• Sequence Control When Switching the Motor on and off 202
• Factory Setting 204
• Selecting the ON/OFF Functions 205
• Function Diagram 2634 - Sequence Control - Missing Enable Signals, Line Contactor Control 207
• Adapt the Default Setting of the Terminal Strips 208
• Digital Inputs 209
• Analog Input as Digital Input 210
• Digital Outputs 211
• Analog Inputs 213
• Adjusting Characteristics for Analog Input 215
• Setting the Deadband 216
• Analog Outputs 217
• Adjusting Characteristics for Analog Output 218
• Function Diagram 2221 - Digital Inputs 220
• Function Diagram 2256 - Analog Inputs as Digital Inputs 221
• Function Diagram 2244 - Digital Outputs 222
• Function Diagram 2251 - Analog Inputs 0 and 1 223
• Function Diagram 2252 - Analog Input 2 224
• Function Diagram 2270 - Analog Input 3 225
• Function Diagram 2261 - Analog Outputs 226
• Drive Control Via PROFINET 227
• Receive Data and Send Data 227
• Drive Control 228
• Telegrams 228

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