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Zund 3XL-3200 Manuals Manuals and User Guides for Zund 3XL-3200. We have 1 Zund 3XL-3200 manual available for free PDF download: Operating Manual

Zund 3XL-3200 Operating Manual (255 pages)

Digital flatbed cutter G3 series Brand: Zund | Category: Cutter | Size: 8 MB

Table of Contents

• Contents 3
• Symbols 11
• Standards 13
• UL Testing 14
• Product Description 17
• Directional Information 17
• Product Identification 18
• Rating Plate 18
• UL Marking 19
• Intended Use 19
• Cutter - Overview 20
• Modules, Tools 21
• Tools for the um 22
• Rm-A 23
• Pum 23
• Mam-S/D 24
• Material Handling, Options 25
• Laser Pointer 25
• ICC Camera 25
• Cutter with Static Work Surface 25
• Cutter with Conveyor 26
• Sheet Feeder Options 26
• Drip Tray 27
• Technical Description 28
• Complete Machine 28
• Schedule of Work Sequences 28
• Table/Vacuum Plate 29
• Electronics Unit 29
• Power Unit 29
• Movement System 30
• Processing Materials 31
• Technical Information 32
• Dimensions and Weights 32
• Basic Device 32
• Cutter Extension 34
• Electrical Connection, Power Consumption 35
• Environmental Conditions 35
• Basic Device Compressed Air 35
• Control Unit 36
• Performance 37
• Emissions 38
• Safety 39
• Proper Use 40
• Hazard Warnings, Important Instructions 41
• Structure of the Hazard Warnings 42
• Areas of Responsibility 43
• Personnel Requirements 43
• Rules and Safety at Work 44
• Procedure in Case of Malfunctions 44
• Danger Areas 45
• Danger Area on the Module Carriage 46
• Danger Area During the Installation 47
• Working and Traffic Area 48
• Safety Signs 49
• Responsibility of the Operator 49
• Position of the Safety Signs 49
• Meaning of Safety Signs 50
• Prohibition Signs 50
• Order Signs 50
• Fire Protection Signs 50
• Safety and Monitoring Devices 52
• Protective System 53
• Operating Unit 53
• Emergency Stop Switch 54
• Safety Cut-Off Feature 54
• Personal Protective Equipment, Clothing 55
• Mechanical Hazards 56
• Gathering, Retraction 56
• Gathering, Impacts of Foreign Objects 56
• Cuts and Stab Wounds 57
• Risk of Burns 57
• Electrical Hazard 58
• Risks Arising from the Emission of Toxic Dust 59
• Environmental Hazard 60
• Handling and Storage of Chemicals 61
• Risk of Fire and Explosion 62
• Danger Caused by Laser Beam (Laser Pointer) 63
• Safety Instructions for Operators 63
• Safety Precautions for Service Personnel 64
• Disposal 64
• Controls and Operation 65
• Safe Working Practices 65
• Controls 66
• Control Panel 66
• Navigation Keys 68
• Numerical Keys 68
• Function Keys 68
• Travel Keys 69
• Soft Keys 69
• Special Keys, Shortcuts 70
• Emergency Stop Switches 71
• Maintenance Unit 73
• Interfaces 74
• Menu Navigation 75
• Menus and Functions 75
• Graphic Layout 75
• Direct Selection of Menus 75
• Value/Entry 76
• Default Settings (Factory Setting) 76
• Min/Max Settings (Factory Setting) 76
• Info Menu 77
• Popups/Dialogues 77
• User Level 78
• Allocate Function Keys Directly 79
• Allocating the Function Key Via the Menu 79
• Resetting a Function Key to the Factory Setting 79
• Set Language 80
• Set Display 80
• Setting the Volume of the Signal 80
• Delete Data Buffer 80
• Operation 81
• Daily Checks Prior to Start-Up 81
• Start-Up 82
• Switching on the Machine 82
• Initialising the Machine 83
• Operating Status 84
• Offline 85
• Stopped 85
• Online 86
• Moving the Bar/Module Manually 87
• Handling Modules/Tools 88
• Module/Tool/Tool Insert 89
• Set Module/Tool Change Position 90
• Inserting/Replacing the Module 91
• Module Mount 91
• Activating a Module 93
• Tool Handling 94
• Marking the Tool 94
• Switching the Tool Manager On/Off 94
• Tool Manager — Change Tool (um Module) 95
• Attaching/Selecting a Tool 96
• Creating a New Tool 96
• Selecting a Tool 96
• Deleting a Tool 96
• Inserting and Connecting a Tool (E.g. Oscillating Tool) 97
• Connecting Driven Tools - Allocating Port 99
• Connection - Electrical Tools (EOT, DRT, Etc.) 99
• Connection - Pneumatic Tools 100
• Tool Positions 101
• Material Hold-Down 102
• Defining/Checking the Vacuum Range 104
• Setting the Strength 105
• Switching On/Off 105
• Working with Air-Permeable Materials 105
• Checking the Range 105
• Feeding Options 106
• Feeding Clamps 107
• Setting the Feeding Clamps 107
• Activating/Deactivating Feeding Clamps 107
• Feed Guide Rail 108
• Assembling the Feed Guide Rail 108
• Automatic Feed 109
• Manual Feed 109
• Automatic Tool Initialisation (AKI) 110
• Adjusting the Height 111
• Laser Pointer, Reference Point 113
• Laser Pointer Settings 113
• Reference Point Settings 114
• Choose Laser Pointer as Pointer Type 115
• Define Reference Point 115
• Material Stop 116
• Module Carriage Slot Protective Plate 117
• Module and Tool Holder 118
• Switch off the Machine 119
• Description of Menu 121
• Menu Structure 121
• Continuous Path 127
• Raise if Overcurrent 127
• Stop Angle 127
• Speed Signal 128
• Speed Settings 128
• Up X&Y 128
• Down X&Y 128
• Accel. Settings 129
• Down Z Pos 129
• Max Z down 129
• Pos / Pressure Mode 129
• X&Y Pressure 130
• Auto Init Options 130
• Auto Lift-Up Angle 131
• T Axis Rotation 131
• Correct y 134
• Correct X 135
• Change Module/Tool 139
• Pointer Type 139
• White Balance 140
• Manual Move Settings 140
• Module Change Pos 140
• Position 140
• Park Options 142
• Light Barrier Options 143
• Acceleration Settings 144
• Feeding Mode 144
• Transport to the Front 146
• Transport to the Back 146
• Lower Feed Clamps 146
• Active Zones 150
• User Settings 159
• Troubleshooting 167
• Error Messages 170
• Cleaning and Maintenance 205
• Safe Maintenance of the Machine 206
• Operating Resources 207
• Handling Operating Materials 207
• Environmental Protection 207
• Cleaning Fluids 208
• Lubricants 208
• Adhesives 208
• Steps for Maintenance 209
• Lubrication Diagram 212
• Accessories Case 212
• Maintenance Jobs 214
• Service Flaps and Covers 214
• Maintenance Position 215
• Visually Inspect the Machine for Damage 215
• Clean the Machine 216
• Clean X Axis Guide Rails 217
• Cleaning the Guide Rails 218
• Oil X Axis Guide Bearings 219
• Guide Bearings 220
• Lubricating the Lubrication Points 221
• Cleaning/Oiling y Axis Guide Rails 223
• Lubricating the y Axis Bearing 225
• Clean the Chipping Protection Brush 226
• Cleaning the Feeding Clamps/Feed Guide Rail 227
• Draining the Maintenance Unit Condensation Water 228
• Automatic Circuit Breakers 229
• Conveyor Belt 231
• Removing the Conveyor Belt 231
• Removing the Covers 232
• Fitting a Conveyor Belt 233
• Tensioning the Conveyor Belt 239
• Instructions for Disposal 240
• Starting up after Periods at a Standstill 240
• Vacuum Generator 1-9 KW/1-15 KW 240
• Tools 241
• Modules 243
• Options 245
• Glossary 253

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