G40 G41 And G42 Cuttercompensation

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Monday, December 08, 2014

G40 G41 and G42 Cuttercompensation

G-Code G40, G41 and G42 (Cutter compensation):

Understanding cutter compensation can be very simple if one has a basic understanding of manual machining. There are two common types of cutting conditions associated with milling machines. They are CLIMB and CONVENTIONAL cutting. Two common rules for these types of cuts are: If the programmed cutter path needs to mill CLIMB cutting, and it's a standard right handed tool, it will then be programmed with G41 cutter LEFT of the programmed path. If the programmed cutter path needs to mill with CONVENTIONAL cutting, and it's a standard right handed tool, it will then be programmed with G42 cutter RIGHT of the programmed path. Listed below are the Three G-Code used only for the Cutter compensation, G41 Cutter Compensation Left G42 Cutter Compensation Right G40 Cancel Cutter Comp G41 and G42

G41 Cutter Compensation Left:

G41 will select cutter compensation left; that is the tool is moved to the left of the programmed path to compensate for the radius of the tool. A Dnn must also be programmed to select the correct tool size from the DIAMETER/RADIUS offset display register.

G42 Cutter Compensation Right:

G42 will select cutter compensation right; that is the tool is moved to the right of the programmed path to compensate for the size of the tool. A Dnn must also be programmed to select the correct tool size from the DIAMETER/RADIUS offset display register.

G40 Cutter Comp Cancel:

G40 will cancel the G41 or G42 cutter compensation commands. A tool using cutter compensation will change from a compensated position to an uncompensated position. Programming in a D00 will also cancel cutter compensation. Be sure to cancel cutter compensation, when you're done with each milling cut series that's using compensation.

The Active Cutter compensation should satisfy the following points:

1) A G41 or G42 code must be contained with a G01 X, Y, or X and Y move is specified in the same block. 2) The distance of the linear move must be greater than the tool radius. 3) The tool radius value, "R", entered into the tool offsets table must not be 00. 4) A G02 or G03 circular interpolation command cannot be specified in the start-up block.

NOTE: The codes G4Ø, G41 and G42 are modal, belonging to the same modal family. They are incompatible with each other on the same block.

NOTE: The machine controller enters compensation cancel mode automatically when:

1) The machine power is first switched on. 2) The reset button on the CRT/MDI controller panel is pressed. 3) A program is forced to end by performing an M02 or M30 command.

Example for cutter compensation programming:

O 1234 N171 G00 X-15 Y-15 Z50; N172 G01 Z0; N172 G41 X0 Y0 F100; (Start-Up Move) N173 Y40; N174 X30 Y80; N175 X60; N176 G02 X100 Y40 R40; N177 G01 Y30; N178 G03 X70 Y0 R30; N179 G01X0; N180 G40 X-15 Y-15; (Cancellation Move) N190 G00 Z50

ADVANTAGES OF CUTTER COMPENSATION:

1. The mathematical computations for determining a tool path are greatly simplified. 2. Because the geometry and not the tool center are programmed, the same program can be used for a variety of different cutter diameters. 3. When using cutter compensation you are then able to control and adjust for part dimensions using your cutter diameter/radius offsets register. 4. The same program path can be used for the roughing passes as well as finishing cuts by using different cutter offset numbers.

DIS ADVANTAGES WITH CUTTER COMPENSATION

1.A cutter compensation command (G41, G42 or G40) must be on the same block with an X and/or Y linear command when moving onto or off of the part using cutter comp. 2.You cannot turn on or off cutter compensation with a Z axis move. 3. You can use cutter comp. in the G18 (X, Z) or G19 (Y, Z) planes using G141. 4. You cannot turn ON or OFF cutter compensation in a G02 or G03 circular move, it must be in a linear G00 or G01 straight line move.

WHEN ACTIVATING CUTTER COMPENSATION, CARE MUST BE TAKEN TO:

1. Select a clearance point, without cutter compensation, to a start point in the X and Y axis at least half the cutter diameter off the part before you start initiating cutter compensation. 2. Bring the Z axis down without cutter compensation in effect. 3. Make an X and/or Y axis move with a G41 or G42 call-out on the same line, with a diameter offset Dnn command, which has the cutter diameter value in the offset display register being used.

WHEN DEACTIVATING CUTTER COMPENSATION, CARE MUST BE TAKEN TO:

1. Select a clearance point in X and/or Y axis, at least half the cutter diameter off the part. 2. DO NOT cancel cutter compensation on any line that is still cutting the part. 3. Cancel of cutter compensation (G40) may be a one or two axis move, but you may need values entered for both X and Y axis.

Very Important Note: In Practical the Cutcom should start before the Linear Movement with G01 and should end before the Linear Movement G01.

Posted by Poornachandra MC at 12/08/2014 09:42:00 am Email ThisBlogThis!Share to XShare to FacebookShare to Pinterest

46 comments:

1. UnknownMarch 15, 2016 10:01 am

   Nice explanation on cutter compensation.

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   Reply
2. AnonymousMarch 17, 2016 2:52 am

   very good explanation with eye level

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   Reply
3. archieJuly 21, 2016 3:50 am

   Thank you for this article.Very helpful.

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   Reply
4. daveJuly 30, 2016 1:31 am

   This is very helpful

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5. AnonymousDecember 24, 2016 5:29 am

   clear explanation thanks

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   Reply
6. UnknownFebruary 15, 2017 10:02 pm

   Should the first G01 be Z-1 to cut into the workpiece? Z0 just brings it to the surface of the workpiece but doesn't cut. Also, if you do G40 X-15 Y-15 before you do G01 Z50 then you will cut from the origin to X-15 Y-15.

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7. UnknownSeptember 02, 2017 6:40 pm

   Thanks for information

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8. AnonymousDecember 29, 2017 12:51 pm

   Very well understand thank you

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   Reply
9. Er NikilApril 10, 2018 7:08 pm

   very helpful

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   Reply
10. UnknownMay 25, 2018 3:16 pm

    Your post is really nice. I bookmarked it. Keep sharing.Thanks for sharing.CNC training in Noida

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11. UnknownAugust 21, 2018 11:21 am

    Great blog. I like your post because you have provide a useful information. thanks for sharing this kind of information EDM Tooling System

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12. Sanjay PrecisionSeptember 10, 2018 12:20 pm

    Nice post!!!Sanjay Precision Industries Provide CNC and VMC machine parts. We are manufacturers who bring in use the finest materials like Mild steel, Stainless steel grades, cast iron, investment casting and brass & aluminum.Precision Turned Parts manufacturer

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13. UnknownOctober 20, 2018 12:12 pm

    fuck you beach we spend a lot of time for thisthis was wrong G-code

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14. UnknownNovember 26, 2018 11:28 am

    SirYour post is very nice easily understood.Thanks sir

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    Reply
15. AnonymousJanuary 12, 2019 12:40 pm

    Thanks sir.

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    Reply
16. UnknownApril 10, 2019 4:52 pm

    Thank you so much.I have been searching this in many sites but finally your description was the most helpful one. Thank you again

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    Reply
17. UnknownSeptember 29, 2019 10:11 am

    Most of sites are talking about basic but hare i found what i was looking for , explanation with programme Thanks a lot sir

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18. UnknownOctober 10, 2019 12:27 am

    To reply Unknown from 15.Feb.: if you work with a mill where Z is height, Z doesn't count for compensation, section "Disadvantages of cutcomp" #2. &#3. explains it well. I'll try it out though tommorrow, it's definitely not the simplest way of programming.

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19. UnknownOctober 10, 2019 12:40 am

    And here's my question: why G41 is so damn glitchy(on my Hartrol mill)? I spent 1/2 day hunting illogical error stops more than once. There wasn't any errors in the coordinates or format. Turned out, it flashes you with various error stops because of feedrate changes(or using them at all within G41 block). Them errors (4 different ones) doesn't make any sense at all. I wanted feed changes to make a constant spindle load and tip-wear, turned out I can only finish that complicated contour without any F's before compensated moves. Why oh why?

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    1. UnknownNovember 29, 2019 7:39 am

       Please give the picture of the contour, G-code programming and blok number when error happen so there will any response can help solve the problem

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20. UnknownNovember 29, 2019 7:31 am

    Please explain about "G02 or G03 circular interpolation command cannot be specified in the start-up block."I think cutter compensation will work in circular interpolation command.

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22. VahidMay 20, 2020 5:40 pm

    I was wondering N173 Y 40 is Y50 instead

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23. Damien MillerAugust 18, 2020 1:16 pm

    Thanks for writing this - it's the most succinct and clear explanation of cutter compensation I have found.

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29. UnknownAugust 17, 2021 12:17 am

    Send me an example.program have both g41 and g42 in single profile (CONTINUES RADIUS) operation

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